System and method for operating a compressor of an energy efficient heat pump

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Solution Overview

Problem

Traditional HVAC systems face inefficiencies in modulating operation, particularly when using multi-stage equipment with non-communicating thermostats, leading to inefficient heat exchange and prolonged conditioning times due to compatibility issues and inadequate control systems.

Innovation Solution

An energy-efficient heat pump system with a variable capacity compressor and a controller that determines and adjusts a target discharge pressure to modulate compressor operation, enabling efficient heating even with non-communicating thermostats by iteratively adjusting the target pressure within established limits.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If multi-stage HVAC equipment is employed to provide heating or cooling at different rates, then heating/cooling efficiency and speed are improved, but compatibility issues with traditional thermostats and inadequate control systems lead to inefficient operation and prolonged conditioning times

Engineering Contradiction:
Improveheating/cooling speedVSAvoidthermostat compatibility
Core Design Contradiction:
ProductivityVSAdaptability or versatility

Solution Approach 1:

The controller is designed to universally interface with both traditional non-communicating thermostats and modern communicating thermostats, enabling the multi-stage HVAC equipment to function effectively across different thermostat types. The controller interprets basic on/off signals from traditional thermostats while also accepting modulating signals from communicating thermostats, thus achieving multi-functionality in thermostat compatibility.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The control system incorporates feedback mechanisms that monitor system operation and adjust compressor staging accordingly. The controller receives signals from the thermostat and feedback from system sensors to dynamically determine when to switch between first and second stage operating modes, ensuring efficient operation even with simple non-communicating thermostats that provide only basic on/off signals.

Inventive Principle:
Principle #23Feedback

2Device complexity

If traditional control systems are used with multi-stage HVAC equipment, then device complexity is reduced, but inefficient heat exchange and lengthy conditioning times occur due to inadequate control capabilities

Engineering Contradiction:
Improvecontrol system complexityVSAvoidheat exchange efficiency
Core Design Contradiction:
Device complexityVSLoss of energy

Solution Approach 1:

The control system dynamically adjusts the operation of multi-stage HVAC equipment by continuously monitoring system conditions and thermostat signals. The controller automatically transitions between different operating stages based on real-time feedback, optimizing heat exchange efficiency without requiring complex user intervention or overly sophisticated control hardware.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The controller is pre-programmed with algorithms that predict when to transition between operating stages based on system conditions and thermostat calls. This preliminary action allows the system to proactively optimize heat exchange efficiency rather than reactively responding to temperature deviations, reducing energy loss while maintaining manageable control system complexity.

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution allows for more efficient operation of HVAC systems with reduced energy consumption and improved compatibility between modulating compressors and non-communicating thermostats, enhancing the speed and efficiency of environmental conditioning.

Implementation Method 1

a variable capacity compressor and a controller communicatively coupled to the variable capacity compressor

Methodology Applied
Scientific EffectCompression: Compression

Implementation Method 2

one or more heat exchangers, such as a heat exchanger configured to place an air flow in a heat exchange relationship with a working fluid of a vapor compression circuit

Methodology Applied
Scientific EffectHeat exchange: Heat Exchanger

Implementation Method 3

a working fluid of a vapor compression circuit

Methodology Applied
Scientific EffectPhase change: Phase Change

Data Source

PatentUS12050034B2System and method for operating a compressor of an energy efficient heat pump
Publication Date: 2024.07.30 TYCO FIRE & SECURITY GMBH
  • US12050034B2 patent drawing
  • US12050034B2 patent drawing
  • US12050034B2 patent drawing

AI summary

An energy efficient heat pump includes a variable capacity compressor and a controller communicatively coupled to the variable capacity compressor. The controller is configured to receive a call for heating, determine an upper discharge pressure limit of the energy efficient heat pump, determine a lower discharge pressure limit of the energy efficient heat pump, determine a target discharge pressure value, where the target discharge pressure value is less than or equal to the upper discharge pressure limit and is greater than or equal to the lower discharge pressure limit, and modulate operation of the variable capacity compressor such that a detected discharge pressure of the heat pump approaches the target discharge pressure value.