Heat pump control systems and methods

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Solution Overview

Problem

Conventional compressors in HVAC systems are ill-suited to selectively operate the refrigerant circuit in cooling or heating modes, leading to reduced overall operational efficiency.

Innovation Solution

A heat pump system with a compressor system comprising two compressors of different volume indices, arranged in parallel, and a controller to selectively operate them based on the operating mode, adjusting compression and circulation of refrigerant according to operational parameters.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Loss of energy

If a single conventional compressor is used in the heat pump system, then the device complexity is reduced, but the operational efficiency deteriorates when switching between cooling and heating modes

Engineering Contradiction:
Improveoperational efficiencyVSAvoidcompressor system complexity
Core Design Contradiction:
Loss of energyVSDevice complexity

Solution Approach 1:

The compressor system is segmented into multiple compressors (first compressor and second compressor) with different volume indices, allowing each compressor to be optimized for specific operating modes (cooling or heating) rather than using a single conventional compressor that must compromise performance across both modes

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The system dynamically selects which compressor to operate based on the current operating mode (cooling or heating) and environmental conditions, allowing the heat pump to adapt its compression capacity to match the specific requirements of each mode, thereby improving overall operational efficiency

Inventive Principle:
Principle #15Dynamics

2Adaptability or versatility

If compressors with different volume indices are used in parallel, then the adaptability to different operating modes improves, but the device complexity increases

Engineering Contradiction:
Improvemode selection capabilityVSAvoidcompressor configuration
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The controller provides universal control logic that manages multiple compressors with different volume indices, enabling the system to handle both cooling and heating modes effectively through a single control unit that can select and coordinate the appropriate compressor based on operating conditions

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Improves the overall operational efficiency of the HVAC system by optimizing compressor operation for both cooling and heating modes.

Implementation Method 1

a compressor system configured to direct a refrigerant flow along a refrigerant circuit of the heat pump

Methodology Applied
Scientific EffectCompression: Compression

Implementation Method 2

heat exchangers, such as a condenser and an evaporator, which transfer thermal energy between the HVAC system and the environment

Methodology Applied
Scientific EffectHeat exchange: Heat Exchanger

Implementation Method 3

a reversing valve configured to direct the refrigerant from the compressor system to the second heat exchanger in a cooling mode of the heat pump and configured to direct the refrigerant from the compressor system to the first heat exchanger in a heating mode of the heat pump

Methodology Applied
Scientific EffectFluid flow direction control: Valve

Data Source

PatentUS12405024B2Heat pump control systems and methods
Publication Date: 2025.09.02 JOHNSON CONTROLS LIGHT COMMERCIAL IP GMBH
  • US12405024B2 patent drawing
  • US12405024B2 patent drawing
  • US12405024B2 patent drawing

AI summary

A heat pump for a heating, ventilation, and air conditioning (HVAC) system includes a compressor system configured to direct a refrigerant flow along a refrigerant circuit of the heat pump. The compressor system includes a first compressor and a second compressor arranged in parallel with one another relative to a direction of the refrigerant flow through the compressor system, the first compressor includes a first volume index, and the second compressor includes a second volume index different from the first volume index. The heat pump also includes a controller communicatively coupled to the first compressor and the second compressor and configured to selectively operate the first compressor, the second compressor, or both based on an operating mode the heat pump.