Heat Pump Valve Layout for Counterflow Heating and Cooling

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Solution Overview

Problem

Existing HVAC systems, particularly heat pumps, operate inefficiently in both heating and cooling modes, leading to unnecessary energy consumption and associated emissions due to inefficient heat exchange arrangements.

Innovation Solution

Incorporating a valve system that configures a vapor compression circuit to maintain a counterflow heat transfer arrangement between the working fluid and air flows in both heating and cooling modes, ensuring efficient heat transfer and reduced energy consumption.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Use of energy by moving object

If existing heat pumps use conventional heat exchange arrangements, then the device complexity is reduced, but the heat transfer efficiency deteriorates leading to energy consumption issues

Engineering Contradiction:
Improveenergy consumptionVSAvoidvalve system configuration
Core Design Contradiction:
Use of energy by moving objectVSDevice complexity

Solution Approach 1:

The valve system dynamically switches between configurations to maintain counterflow arrangement in both heating and cooling modes. The four-way valve and expansion valves adjust their positions based on operational mode, enabling the working fluid to flow through heat exchangers in a direction that optimizes heat transfer efficiency while adapting to different operational requirements.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The valve system serves multiple functions: it directs working fluid flow, switches between heating and cooling modes, and maintains counterflow heat transfer arrangement across different operational conditions. This multi-functionality allows a single integrated system to achieve efficient heat transfer without requiring separate systems for different modes.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Productivity

If existing heat pumps operate in conventional modes, then the ease of operation is maintained, but the heat transfer efficiency deteriorates

Engineering Contradiction:
Improveheat transfer efficiencyVSAvoidoperational complexity
Core Design Contradiction:
ProductivityVSEase of operation

Solution Approach 1:

The valve system automatically maintains the counterflow heat transfer arrangement through its configured connections and automatic mode switching. The system self-regulates the working fluid flow paths based on operational mode without requiring manual intervention, thereby maintaining high heat transfer efficiency while preserving ease of operation through automated control.

Inventive Principle:
Principle #25Self-service

3Loss of energy

If existing heat pumps use parallel flow arrangement, then the device complexity is reduced, but energy efficiency deteriorates leading to increased emissions

Engineering Contradiction:
Improveenergy efficiencyVSAvoidcounterflow valve arrangement
Core Design Contradiction:
Loss of energyVSDevice complexity

Solution Approach 1:

Instead of using the conventional parallel flow arrangement where working fluid and air flow in the same direction through heat exchangers, the invention inverts the flow arrangement to create counterflow configuration. The valve system directs the working fluid to enter the heat exchanger at the end where air exits, creating opposite flow directions that maximize the temperature differential and heat transfer efficiency throughout the exchanger length.

Inventive Principle:
Principle #13The other way round (Inversion)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution enables improved heat transfer efficiency and reduced energy consumption in both heating and cooling modes, thereby enhancing the overall efficiency of HVAC systems and minimizing greenhouse gas emissions.

Implementation Method 1

the valve system is configured to direct the working fluid into the first heat exchanger to place the working fluid in a counterflow heat transfer arrangement with the first air flow directed across the first heat exchanger

Methodology Applied
Scientific EffectCounterflow heat transfer: Heat Exchanger

Data Source

PatentUS12018871B2Energy efficient heat pump with valve system and counterflow arrangement
Publication Date: 2024.06.25 JOHNSON CONTROLS LIGHT COMMERCIAL IP GMBH
  • US12018871B2 patent drawing
  • US12018871B2 patent drawing
  • US12018871B2 patent drawing

AI summary

An energy efficient heat pump for a heating, ventilation, and air conditioning (HVAC) system includes a vapor compression circuit, a heat exchanger of the vapor compression circuit configured to place a working fluid in a heat exchange relationship with an air flow directed across the heat exchanger, and a valve system of the vapor compression circuit. The valve system is adjustable between a first configuration and a second configuration, the heat pump is configured to operate in a cooling mode with the valve system in the first configuration and in a heating mode with the valve system in the second configuration, and the valve system is configured to direct the working fluid into the heat exchanger to place the working fluid in a counterflow heat transfer arrangement with the air flow in the first configuration and in the second configuration.