Heat Pump Defrost Timing from Heat Exchanger Temperature Change

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Heat pumps face efficiency drops and mechanical issues due to ice accumulation on heat exchangers and fans during cold ambient temperatures, which existing defrost cycles may not adequately address, leading to energy inefficiencies and potential mechanical failures.

Innovation Solution

A system that determines whether to allow defrost operations based on temperature changes and operating properties of the heat pump, such as ambient temperature and time between operations, using sensors and a processor to manage defrost cycles effectively, thereby optimizing defrost operations to prevent ice accumulation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If defrost cycles are frequently performed to remove ice accumulation, then ice removal effectiveness is improved, but energy efficiency deteriorates due to repeated refrigerant flow reversals

Engineering Contradiction:
Improveice removal effectivenessVSAvoidenergy efficiency
Core Design Contradiction:
ReliabilityVSUse of energy by moving object

Solution Approach 1:

The system continuously monitors heat exchanger temperature and determines temperature changes to dynamically decide when defrost operations are necessary. This feedback mechanism prevents unnecessary defrost cycles while ensuring ice is removed when actually needed, resolving the contradiction between reliable ice removal and energy efficiency.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The system uses temperature change parameters as a threshold criterion to trigger defrost operations. By monitoring whether temperature changes exceed predetermined thresholds, the system optimizes the timing of defrost cycles, performing them only when ice accumulation is detected, thus balancing ice removal effectiveness with energy conservation.

Inventive Principle:
Principle #35Parameter changes

2Use of energy by moving object

If defrost operations are restricted to improve energy efficiency, then energy consumption is reduced, but ice accumulation may cause mechanical failures

Engineering Contradiction:
Improveenergy consumptionVSAvoidmechanical failure prevention
Core Design Contradiction:
Use of energy by moving objectVSReliability

Solution Approach 1:

The system employs continuous temperature monitoring with feedback control to detect ice accumulation conditions. When temperature changes indicate ice formation, defrost operations are automatically authorized, ensuring mechanical reliability while minimizing unnecessary energy consumption from premature or unnecessary defrost cycles.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The system performs preliminary temperature monitoring and analysis before authorizing defrost operations. By detecting temperature changes that precede problematic ice accumulation, the system takes preliminary action to prevent mechanical failures while avoiding energy-wasting premature defrost cycles.

Inventive Principle:
Principle #10Preliminary action

3Measurement precision

If temperature monitoring is continuously performed to accurately determine defrost needs, then defrost operation accuracy is improved, but system complexity increases

Engineering Contradiction:
Improvedefrost operation accuracyVSAvoidsystem complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The system uses the heat pump's existing temperature sensors and control infrastructure to perform self-monitoring for defrost decision-making. This self-service approach achieves accurate defrost operation timing without adding significant system complexity, as it leverages already-present components rather than requiring new sensing or control systems.

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach enhances energy efficiency and prevents mechanical failures by optimizing defrost operations, ensuring the heat pump operates effectively while minimizing unnecessary defrost cycles, thus improving user satisfaction and extending equipment lifespan.

Implementation Method 1

The defrost cycle may including reversing the flow of refrigerant such that hot refrigerant is provided to the outside heat exchanger and the temperature of the heat exchanger and/or fan is raised

Methodology Applied
Scientific EffectThermal energy transfer: Conduction (thermal)

Data Source

PatentUS9933200B2Defrost operation management
Publication Date: 2018.04.03 LENNOX IND INC
  • US9933200B2 patent drawing
  • US9933200B2 patent drawing
  • US9933200B2 patent drawing

AI summary

In various implementations, defrost operations may be managed. A change in the temperature of a heat exchanger may be determined. A determination whether to allow a defrost operation may be at least partially based on the determined change in the temperature of the heat exchanger.