Heat Pump Desuperheater for Concurrent Water and Space Heating

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Solution Overview

Problem

Conventional heat pump systems lack the ability to efficiently operate in multiple modes simultaneously, such as space heating, cooling, and domestic water heating, often requiring separate components and modes of operation, which can lead to inefficiencies and increased complexity.

Innovation Solution

A heat pump system with a refrigerant circuit that includes a desuperheater heat exchanger, a source heat exchanger, a load heat exchanger, a reversing valve, and an expansion valve, controlled by a processor-based controller to alternate operations between various modes like space heating, cooling, and water heating, allowing concurrent domestic water heating with space conditioning.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If conventional heat pump systems operate in multiple modes simultaneously (space heating, cooling, and domestic water heating), then system versatility and energy efficiency improve, but system complexity and component requirements increase

Engineering Contradiction:
Improvemulti-mode operation capabilityVSAvoidsystem component complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The heat pump system employs heat exchangers that can function in multiple roles depending on refrigerant flow direction and system mode. The first heat exchanger can serve as either a condenser or evaporator, and the second heat exchanger can similarly switch between condenser and evaporator functions. This multi-functionality allows the system to perform space heating, space cooling, and domestic water heating without requiring separate dedicated components for each mode, thereby reducing overall system complexity while maintaining versatility.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The system incorporates a reversing valve that dynamically changes refrigerant flow direction to switch between different operating modes. The variable speed compressor also dynamically adjusts its operation to match varying heating and cooling demands. This dynamic adaptability enables the system to efficiently transition between space heating, space cooling, and domestic water heating modes, resolving the contradiction between versatility and complexity by using controlled dynamic elements rather than multiple static systems.

Inventive Principle:
Principle #15Dynamics

2Loss of energy

If a desuperheater heat exchanger is used for domestic water heating, then energy efficiency improves by utilizing compressor heat, but refrigerant accumulation in the heat exchanger can occur

Engineering Contradiction:
Improvecompressor heat utilization efficiencyVSAvoidrefrigerant accumulation
Core Design Contradiction:
Loss of energyVSQuantity of substance

Solution Approach 1:

The system employs periodic operation cycles where the desuperheater mode is alternated with other operating modes. During desuperheater operation, the compressor heats domestic water while the refrigerant periodically cycles through the system. The reversing valve periodically switches refrigerant flow paths, preventing refrigerant from accumulating in the first heat exchanger by maintaining continuous circulation and phase change cycles.

Inventive Principle:
Principle #19Periodic action

Solution Approach 2:

The system changes refrigerant flow parameters and heat exchanger operating conditions to prevent refrigerant accumulation. By adjusting refrigerant flow direction through the reversing valve and varying compressor speed, the system maintains optimal refrigerant circulation patterns that prevent pooling or accumulation in the desuperheater heat exchanger while still utilizing the compressor heat for water heating.

Inventive Principle:
Principle #35Parameter changes

3Productivity

If capacity modulation is implemented for demand-based performance, then energy efficiency and flexibility improve, but control system complexity increases

Engineering Contradiction:
Improvedemand-based performance efficiencyVSAvoidcontrol system complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The system uses a variable speed compressor that can dynamically adjust its operating speed to match heating and cooling demands. This capacity modulation allows the system to operate efficiently across a range of conditions rather than cycling on and off. The reversing valve also provides dynamic control of refrigerant flow paths. These dynamic elements enable demand-based performance optimization without requiring complex external control systems, as the components themselves provide the necessary modulation capability.

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables efficient operation in multiple modes with reduced component complexity, minimizing refrigerant accumulation and allowing capacity modulation for demand-based performance, thus enhancing energy efficiency and flexibility.

Implementation Method 1

a desuperheater heat exchanger positioned downstream of the compressor and operable as a desuperheater, a condenser, or an evaporator

Methodology Applied
Scientific EffectHeat exchange: Heat Exchanger

Implementation Method 2

a source heat exchanger operable as either a condenser or an evaporator

Methodology Applied
Scientific EffectHeat exchange: Heat Exchanger

Implementation Method 3

a load heat exchanger operable as either a condenser or an evaporator

Methodology Applied
Scientific EffectHeat exchange: Heat Exchanger

Implementation Method 4

a variable speed compressor

Methodology Applied
Scientific EffectCompression: Compression

Implementation Method 5

an expansion valve positioned between the load heat exchanger and the source heat exchanger

Methodology Applied
Scientific EffectThrottling: Pressure Drop

Data Source

PatentUS11592215B2Integrated demand water heating using a capacity modulated heat pump with desuperheater
Publication Date: 2023.02.28 WATERFURNACE INTERNATIONAL INC
  • US11592215B2 patent drawing
  • US11592215B2 patent drawing
  • US11592215B2 patent drawing

AI summary

A heat pump system provides at least six modes of heating, cooling, and/or domestic water heating operation, where domestic water heating may occur concurrently with heating or cooling a space in a structure. The heat pump system comprises a desuperheater positioned downstream of the compressor and operable as a desuperheater, a condenser or an evaporator, a source heat exchanger operable as either a condenser or an evaporator, a load heat exchanger operable as either a condenser or an evaporator, a reversing valve positioned downstream of the desuperheater heat exchanger and configured to alternately direct refrigerant flow from the desuperheater heat exchanger to one of the load heat exchanger and the source heat exchanger and to alternately return refrigerant flow from the other of the load heat exchanger and the source heat exchanger to the compressor, and an expansion valve positioned between the load heat exchanger and the source heat exchanger.