Heat-Pump Dryer Temperature Control for Quiet, Lower-Power Drying

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Heat-pump dryers face challenges in reducing noise emission and power consumption during drying programs, which are not adequately addressed by existing technologies.

Innovation Solution

A method for operating a heat-pump dryer that involves monitoring the temperature of the heat pump system and adjusting the compressor, drying air fan, and drum rotation speed to reduce noise and power consumption by deactivating the compressor and reducing fan and drum speeds when the temperature reaches a threshold, with optional silent or night-mode settings for further noise reduction.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If the compressor and drying air fan are operated at high speed to reduce drying time, then productivity is improved, but noise emission and power consumption increase

Engineering Contradiction:
Improvedrying speedVSAvoidnoise emission
Core Design Contradiction:
ProductivityVSObject-affected harmful factors

Solution Approach 1:

The patent applies dynamics by making the operating parameters of the compressor and drying air fan variable rather than fixed. The control unit continuously monitors the temperature of the heat pump system and dynamically adjusts the rotational speeds of the compressor and drying air fan accordingly. During phases when the heat pump temperature is within optimal ranges, higher speeds are used to maximize drying efficiency. When temperatures approach threshold values, the speeds are reduced or temporarily stopped to prevent overheating, thereby dynamically balancing productivity with noise reduction and thermal management.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent implements periodic action through cyclic operation patterns of the compressor and drying air fan. The control unit creates alternating phases of high-speed operation (for productivity) and low-speed or stopped operation (for noise reduction and temperature management). This periodic modulation allows the system to achieve effective drying over time while significantly reducing continuous noise emission and power consumption, particularly during night or silent modes.

Inventive Principle:
Principle #19Periodic action

2Productivity

If the compressor and drying air fan are operated at high speed to reduce drying time, then productivity is improved, but power consumption increases

Engineering Contradiction:
Improvedrying speedVSAvoidpower consumption
Core Design Contradiction:
ProductivityVSUse of energy by moving object

Solution Approach 1:

The system dynamically adjusts the power consumption of the compressor and drying air fan based on real-time temperature monitoring. By varying the rotational speeds according to the heat pump system's thermal state, the patent optimizes energy usage - operating at high power only when necessary for effective drying, and reducing power consumption when thermal conditions allow or when energy savings are prioritized (e.g., night mode).

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent changes the operational parameters (rotational speed, power input) of the compressor and drying air fan based on the temperature parameter of the heat pump system. The control unit modifies these parameters in response to temperature threshold detections, thereby adapting the energy consumption profile to match actual drying needs and thermal conditions, reducing overall power consumption while maintaining acceptable drying productivity.

Inventive Principle:
Principle #35Parameter changes

3Productivity

If the temperature of the heat pump system is allowed to rise to maintain high drying efficiency, then productivity is improved, but the risk of abnormal compressor conditions increases

Engineering Contradiction:
Improvedrying efficiencyVSAvoidcompressor abnormal condition risk
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The patent implements feedback control by continuously monitoring the temperature of the heat pump system and using this information to adjust the operation of the compressor and drying air fan. The control unit receives temperature data and feeds it back into the control algorithm, which then modifies operational parameters to maintain temperature within safe ranges. This closed-loop feedback mechanism prevents temperature from rising to dangerous levels while still allowing efficient drying operation within the safe thermal window.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The system applies beforehand cushioning by proactively reducing or stopping the compressor and drying air fan before the temperature reaches critical threshold values. The control unit is configured with temperature thresholds that trigger preventive action, cushioning against potential abnormal compressor conditions by avoiding excessive temperature rises in the first place, rather than reacting after problems occur.

Inventive Principle:
Principle #11Beforehand cushioning (Prior cushioning)

4Object-affected harmful factors

If the compressor is deactivated to reduce noise and power consumption, then noise emission and power consumption are reduced, but drying efficiency decreases

Engineering Contradiction:
Improvenoise emissionVSAvoiddrying efficiency
Core Design Contradiction:
Object-affected harmful factorsVSProductivity

Solution Approach 1:

The patent uses periodic action by implementing intermittent operation of the compressor rather than continuous or completely stopped operation. The control unit creates cycles where the compressor operates at high speed for drying efficiency, then reduces or stops to reduce noise and power consumption. This periodic pattern allows the system to achieve acceptable drying progress over time while significantly reducing average noise emission and energy usage, particularly during night or silent drying modes.

Inventive Principle:
Principle #19Periodic action

Solution Approach 2:

The system applies partial action by deactivating the compressor temporarily rather than continuously, accepting that some drying function is reduced during these periods. The control unit strategically selects when to partially deactivate the compressor (when temperature thresholds are approached or during night mode) to achieve noise and energy savings, understanding that the overall drying process continues at a reduced rate during these intervals.

Inventive Principle:
Principle #16Partial or excessive action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This method effectively reduces noise emission and power consumption, allowing for longer drying times while maintaining drying efficiency, thereby improving user convenience and reducing overall energy consumption.

Implementation Method 1

a first heat exchanger adapted to heat the drying air

Methodology Applied
Scientific EffectHeat exchanger: Heat Exchanger

Implementation Method 2

a second heat exchanger adapted to cool the drying air for humidity condensation

Methodology Applied
Scientific EffectCondensation: Condensation

Data Source

PatentEP3124689B1Method of operating a heat-pump dryer
Publication Date: 2018.03.07 ELECTROLUX APPLIANCES
  • EP3124689B1 patent drawingFigure 1
  • EP3124689B1 patent drawingFigure 2
  • EP3124689B1 patent drawingFigure 3~5c

AI summary

According to the invention a method for operating a heat-pump dryer during a drying program is provided. The dryer comprises: a cabinet (4), a drum (16) arranged within the cabinet (4) and being adapted to receive laundry (18) for drying the laundry within the drum using drying air, an air channel (20) adapted to guide the drying air from at least one air outlet (24) at the drum (16) to at least one air inlet (22) at the drum for providing an air circulation arrangement, a drying air fan (28) adapted to convey the drying air through the air circulation arrangement, a heat pump system (44) comprising a first heat exchanger (32) adapted to heat the drying air, a second heat exchanger (34) adapted to cool the drying air for humidity condensation, and a compressor (36) adapted to circulate refrigerant through the first and second heat exchangers, and a temperature sensor adapted to detect a temperature (Tr) of the heat pump system (44). The method provides: starting a drying program, monitoring the temperature (Tr) of the heat pump system (44), and if the temperature (Tr) of the heat pump system is at or above a first threshold value (Tr1), deactivating the compressor (36) and reducing at least one of: a) the drying air fan rotational speed (G2, G3), b) the drying air fan conveyance rate, and/or c) the drum rotational speed (D).