Energy efficient heat pump with counterflow heat transfer arrangement

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Solution Overview

Problem

Conventional HVAC systems with reversing valves suffer from reduced operational efficiency, increased energy consumption, and emissions due to pressure drops, wear, and inefficient heat transfer caused by parallel flow configurations and compressor inefficiencies.

Innovation Solution

A heat pump system without a reversing valve, utilizing two compressors and a counterflow heat exchanger arrangement, allowing selective operation in heating and cooling modes with improved efficiency and reduced energy consumption.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If a reversing valve is used to enable heat pump operation in multiple modes, then the system can provide both heating and cooling, but the operational efficiency is reduced due to pressure drops and wear

Engineering Contradiction:
Improveoperating modesVSAvoidenergy consumption
Core Design Contradiction:
Adaptability or versatilityVSLoss of energy

Solution Approach 1:

The system divides the compressor function into two separate compressors, each optimized for a specific operating mode (heating or cooling). This segmentation eliminates the need for a reversing valve and allows each compressor to operate at optimal efficiency in its designated mode, reducing energy losses associated with mode switching and pressure drops.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Instead of using a single compressor with a reversing valve to switch between modes, the invention inverts the approach by using two dedicated compressors without a reversing valve. This eliminates the harmful reversing valve component and its associated pressure drops and wear, while maintaining the ability to operate in both heating and cooling modes.

Inventive Principle:
Principle #13The other way round (Inversion)

2Adaptability or versatility

If a reversing valve is implemented, then the heat pump can switch between heating and cooling modes, but device complexity increases

Engineering Contradiction:
Improveoperating modesVSAvoidsystem complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The invention extracts and removes the reversing valve from the system entirely. By eliminating this complex component and its associated switching mechanisms, the overall device complexity is reduced while still achieving multi-mode operation through the use of two dedicated compressors with separate expansion devices.

Inventive Principle:
Principle #2Taking out (Extraction)

3Ease of manufacture

If parallel flow configuration is used in heat exchangers, then the system structure is simpler, but heat transfer efficiency is reduced

Engineering Contradiction:
Improveheat exchanger structureVSAvoidheat transfer efficiency
Core Design Contradiction:
Ease of manufactureVSUse of energy by moving object

Solution Approach 1:

The invention inverts the conventional parallel flow configuration by implementing counterflow heat exchanger arrangements. In this counterflow configuration, the refrigerant and air streams flow in opposite directions through the heat exchanger, maximizing the temperature differential across the entire heat transfer surface and significantly improving heat transfer efficiency compared to parallel flow.

Inventive Principle:
Principle #13The other way round (Inversion)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enhances operational efficiency, reduces energy consumption, and minimizes greenhouse gas emissions by eliminating the need for a reversing valve and optimizing compressor selection for both heating and cooling modes.

Implementation Method 1

The heat exchanger is configured to place a working fluid directed through the working fluid circuit in a counterflow arrangement with an air flow directed across the heat exchanger

Methodology Applied
Scientific EffectCounterflow heat transfer: Heat Exchanger

Implementation Method 2

a compressor is fluidly coupled to a refrigerant circuit of the vapor compression system and is configured to circulate a working fluid (e.g., refrigerant) between the condenser and the evaporator

Methodology Applied
Scientific EffectCompression: Compression

Data Source

PatentUS12405022B2Energy efficient heat pump with counterflow heat transfer arrangement
Publication Date: 2025.09.02 JOHNSON CONTROLS LIGHT COMMERCIAL IP GMBH
  • US12405022B2 patent drawing
  • US12405022B2 patent drawing
  • US12405022B2 patent drawing

AI summary

An energy efficient heat pump for a heating, ventilation, and air conditioning (HVAC) system includes a compressor system configured to direct a working fluid along a working fluid circuit of the heat pump. The compressor system includes a first compressor configured to direct the working fluid along a first portion of the working fluid circuit having a first expansion device to operate the heat pump in a cooling mode and includes a second compressor configured to direct the working fluid along a second portion of the working fluid circuit having a second expansion device to operate the heat pump in a heating mode. The heat pump also includes a controller communicatively coupled to the first compressor and the second compressor, where the controller is configured to operate the first compressor and suspend operation of the second compressor in the cooling mode and to operate the second compressor and suspend operation of the first compressor in the heating mode.