Heat Pump Ejector with Needle Control for Multi-Mode Operation

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Existing heat pump systems face inefficiencies in switching between cooling and heating modes, particularly with ejector systems, where efficiency drops at lower temperature differences, necessitating a solution for adaptable operation across varying ambient temperatures.

Innovation Solution

A controllable ejector system with a needle that shifts between closed and open positions, combined with a single four-port switching valve and check valves, allows for alternative operation in cooling, first heating, and second heating modes, enabling efficient switching based on sensed outdoor temperatures.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If an ejector is used as an expansion device in heat pump systems, then efficiency is improved in high temperature difference conditions, but efficiency drops in low temperature difference conditions

Engineering Contradiction:
Improveheat pump efficiencyVSAvoidadaptability to varying temperature differences
Core Design Contradiction:
ProductivityVSAdaptability or versatility

Solution Approach 1:

The ejector is designed with a movable needle that can dynamically adjust its position between fully open and fully closed states. This dynamic adjustment allows the system to switch between ejector mode (for high temperature difference efficiency) and disabled mode (for low temperature difference operation), making the heat pump adaptable to varying ambient temperature conditions throughout the year

Inventive Principle:
Principle #15Dynamics

2Adaptability or versatility

If a controllable ejector with needle adjustment is implemented, then adaptability to different temperature differences is improved, but device complexity increases

Engineering Contradiction:
Improveadaptability to varying temperature differencesVSAvoidejector control mechanism complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The ejector control system is segmented into discrete operational states (fully open, fully closed, and intermediate positions) rather than requiring continuous complex control. The needle can be positioned at specific discrete locations, simplifying the control mechanism while maintaining the ability to adapt to different temperature difference conditions

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The single ejector device with needle adjustment serves multiple functions: it can operate in fully open position for maximum ejector effect in high temperature difference conditions, be partially adjusted for intermediate conditions, and be fully closed to disable the ejector for low temperature difference operation. This multi-functionality reduces the need for multiple separate components

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system efficiently transitions between modes, optimizing performance by using the ejector as an expansion device in high temperature differences and disabling it in low differences, thereby maintaining efficiency across a range of ambient temperatures.

Implementation Method 1

The ejector has a motive/primary refrigerant flow which enters the inlet and then passes into a convergent section of the motive nozzle. It then passes through a throat section and an expansion (divergent) section and through an outlet of the motive nozzle. The motive nozzle accelerates the flow and decreases the pressure of the flow.

Methodology Applied
Scientific EffectNozzle flow acceleration and pressure reduction: De Laval Nozzle

Implementation Method 2

The pressure reduction caused to the primary flow by the motive nozzle helps draw a suction flow or secondary flow into the outer member through the suction port.

Methodology Applied
Scientific EffectPressure-driven suction flow: Suction

Implementation Method 3

The outer member also has a divergent section or diffuser downstream of the elongate throat or mixing section. The resulting combined flow is a liquid/vapor mixture and decelerates and recovers pressure in the diffuser while remaining a mixture.

Methodology Applied
Scientific EffectDiffuser pressure recovery: Diffusion

Data Source

PatentUS10739052B2Heat pump with ejector
Publication Date: 2020.08.11 CARRIER CORP
  • US10739052B2 patent drawing
  • US10739052B2 patent drawing
  • US10739052B2 patent drawing

AI summary

A system (20; 300) comprises: a compressor (22) having a suction port (40) and a discharge port (42); an ejector (32) having a motive flow inlet (50), a suction flow inlet (52), and an outlet (54); a separator (34) having an inlet (72), a vapor outlet (74), and a liquid outlet (76); a first heat exchanger (24); an expansion device (28); and a second heat exchanger (26; 302). Conduits and valves are positioned to provide alternative operation in: a cooling mode; a first heating mode; and a second heating mode. In the cooling mode and second heating mode, a needle (60) of the ejector is closed.