Heat Pump Mounting Box With Drawable Lint Filter Sealing

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Solution Overview

Problem

The existing heat pump dryers or washer-dryers suffer from poor sealability between the flock filter unit and air inlets/outlets, leading to air loss and flock accumulation due to a drawable air guide structure, making it difficult to maintain effective drying performance and clean the flock filter unit.

Innovation Solution

A heat pump mounting box design featuring a base with an air suction port and an air passage guide plate that defines a direct communication path for drying air, combined with a drawably mounted flock filter mesh assembly, which enhances connection tightness and facilitates easy cleaning by preventing air loss and flock accumulation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If the flock filter unit is fixed on the air guide structure, then the connection tightness is improved, but the ease of cleaning deteriorates

Engineering Contradiction:
Improveconnection tightnessVSAvoidease of cleaning
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The flock filter unit is designed with a drawable mounting mechanism that allows it to be fixed in position during operation to maintain connection tightness, but can be easily drawn out for cleaning. This dynamic mounting solution resolves the contradiction by enabling the filter unit to transition between a fixed state (for reliability) and a removable state (for ease of cleaning).

Inventive Principle:
Principle #15Dynamics

2Ease of manufacture

If the air guide structure is drawn, then the ease of assembly is improved, but the connection tightness deteriorates

Engineering Contradiction:
Improveease of assemblyVSAvoidconnection tightness
Core Design Contradiction:
Ease of manufactureVSReliability

Solution Approach 1:

The air guide structure is segmented into multiple parts that can be assembled through drawing operations, facilitating ease of assembly. The segmentation allows the structure to be constructed in sections while maintaining overall connection tightness through proper joining mechanisms at the interfaces between segments.

Inventive Principle:
Principle #1Segmentation

3Stability of the object's composition

If the flock filter unit is fixed on the air guide structure, then the structural stability is improved, but the flock accumulation worsens

Engineering Contradiction:
Improvestructural stabilityVSAvoidflock accumulation
Core Design Contradiction:
Stability of the object's compositionVSObject-generated harmful factors

Solution Approach 1:

The drawable mounting mechanism enables the flock filter unit to be dynamically adjusted or removed, preventing prolonged operation in a fixed position that would lead to flock accumulation. The unit can be periodically drawn out for cleaning while maintaining structural stability during normal operation.

Inventive Principle:
Principle #15Dynamics

Data Source

PatentUS10538874B2Heat pump mounting box and heat pump dryer or heat pump washer-dryer
Publication Date: 2020.01.21 WUXI LITTLE SWAN ELECTRIC CO LTD
  • US10538874B2 patent drawing
  • US10538874B2 patent drawing

AI summary

A heat pump mounting box for a heat pump dryer or washer-dryer, and a heat pump dryer or washer-dryer having the same are provided. The heat pump mounting box includes a base provided with an air suction port and a two-device mounting chamber; an air passage guide plate mounted on the base and defining, together with the base, an air guide passage that has a drying air inlet in communication with the air suction port and a drying air outlet in communication with the two-device mounting chamber; and a flock filter mesh assembly drawably mounted on at least one of the base and the air passage guide plate and located at the drying air outlet. The heat pump mounting box according to the present invention has good connection tightness and is easy to clean, thereby being less likely to cause air quantity loss and flock accumulation.