Heat Pump Water Heating Exchanger for Better Flow-Matched Heat Transfer

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Solution Overview

Problem

Conventional heat pump heating and hot-water systems face inefficiencies in hot-water supply due to poor heat transfer performance of coil-form pipes and maintenance challenges, leading to suboptimal operation efficiency and maintainability.

Innovation Solution

A heat pump system with a water heating heat exchanger and flow path switching mechanism, where the heating medium pump operates at a higher volumetric flow rate than the water pump, allowing efficient heat exchange and improved maintainability by isolating the water heating heat exchanger from the hot-water storage tank.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If a coil-form pipe heat exchanger is installed inside the hot-water storage tank, then the system can heat water using the heat pump, but the heat transfer performance is poor and maintenance becomes troublesome

Engineering Contradiction:
Improvesystem configurationVSAvoidmaintainability
Core Design Contradiction:
Ease of manufactureVSEase of repair

Solution Approach 1:

The patent extracts the water heating function from the hot-water storage tank by installing a separate water heating heat exchanger outside the tank. This allows the heat exchanger to be independently maintained or replaced without draining or disrupting the storage tank, directly resolving the maintainability issue while preserving the water heating capability.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The system is segmented into distinct functional components: the hot-water storage tank for storage, the separate water heating heat exchanger for heating, and the indoor heating heat exchanger for space heating. This segmentation improves maintainability of each component while optimizing their respective functions.

Inventive Principle:
Principle #1Segmentation

2Productivity

If hot water is heated by the hot-water-supply heat exchanger in the hot-water storage tank, then the system can provide hot water, but the heat accumulated in the storage tank cannot be utilized without waste

Engineering Contradiction:
Improvehot-water supply efficiencyVSAvoidheat waste
Core Design Contradiction:
ProductivityVSLoss of energy

Solution Approach 1:

The heating function is extracted from the storage tank and placed in a separate water heating heat exchanger. This enables the system to utilize the accumulated heat in the storage tank more effectively by controlling the heating process externally, reducing energy waste and improving hot-water supply efficiency.

Inventive Principle:
Principle #2Taking out (Extraction)

3Temperature

If high-temperature hot water is stored in the hot-water storage tank, then the system can meet hot water demand, but the heat transfer performance of the coil-form pipe is insufficient

Engineering Contradiction:
Improvehot water temperatureVSAvoidheat transfer performance
Core Design Contradiction:
TemperatureVSEase of manufacture

Solution Approach 1:

The water heating heat exchanger is taken out from the storage tank and installed separately with optimized heat transfer surfaces and configurations. This external placement allows for better heat transfer performance while maintaining the required hot water temperature storage capability.

Inventive Principle:
Principle #2Taking out (Extraction)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration enhances hot-water accumulating operation efficiency by optimizing heat transfer and simplifying maintenance, reducing energy losses and operational costs while ensuring reliable system performance.

Implementation Method 1

a water heating heat exchanger for heating water by heat exchange between the heating medium and the water

Methodology Applied
Scientific EffectHeat exchange: Heat Exchanger

Implementation Method 2

an indoor heating heat exchanger for warming a room by the heating medium

Methodology Applied
Scientific EffectHeat transfer: Heat Exchanger

Data Source

PatentUS9951962B2Heat pump heating and hot-water system
Publication Date: 2018.04.24 MITSUBISHI ELECTRIC CORP
  • US9951962B2 patent drawing
  • US9951962B2 patent drawing
  • US9951962B2 patent drawing

AI summary

A heat pump heating and hot-water system includes a water heating heat exchanger for heating water by heat exchange with a heating medium heated by a heat pump unit, an indoor heating unit, a heating circulation circuit for selectively pumping the heating medium to either of the water heating heat exchanger and the indoor heating unit using a heating medium pump, and a hot-water accumulating circuit that sends water in a hot-water storage tank to the water heating heat exchanger and returns water having passed through the water heating heat exchanger to the hot-water storage tank using a water pump. The volumetric flow rate of the heating medium pumped to the water heating heat exchanger by the heating medium pump is higher than or equal to the volumetric flow rate of the water pumped to the water heating heat exchanger by the water pump.