Heat Pump Free Cooling Flow Reversal for Lower Temperature Lift

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Solution Overview

Problem

Conventional heat pump configurations are inefficient due to the wide variation in ambient temperatures, as they are designed for worst-case scenarios, leading to excessive energy consumption and inadequate utilization of lower temperature ranges.

Innovation Solution

The heat pump system operates in a free cooling mode by connecting the return from the region to be heated to the evaporator inlet and the return from the region to be cooled to the condenser inlet, reducing the temperature difference that needs to be managed, thereby increasing efficiency.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If the heat pump is designed for worst-case ambient temperature scenarios, then it can handle extreme temperature variations, but energy consumption increases excessively and efficiency decreases

Engineering Contradiction:
Improveability to handle temperature variationVSAvoidpower consumption
Core Design Contradiction:
ReliabilityVSUse of energy by moving object

Solution Approach 1:

The patent implements dynamic operation modes that adapt to ambient temperature conditions. The heat pump switches between standard cooling mode and free cooling mode based on real-time temperature assessment, allowing the system to operate efficiently across varying conditions rather than being optimized for worst-case scenarios only

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The invention changes the operational parameters of the heat pump by introducing a free cooling mode with reversed flow direction. This parameter change allows the system to exploit favorable ambient temperature conditions (when ambient temperature is below the setpoint temperature) to provide cooling without compressor operation, thereby reducing energy consumption while maintaining reliability

Inventive Principle:
Principle #35Parameter changes

2Productivity

If the heat pump operates in standard cooling mode, then it provides consistent cooling performance, but it fails to utilize favorable ambient temperature conditions for energy savings

Engineering Contradiction:
Improvecooling performanceVSAvoidenergy waste
Core Design Contradiction:
ProductivityVSLoss of energy

Solution Approach 1:

The patent converts the previously wasted opportunity of favorable ambient temperature conditions into a beneficial free cooling mode. When ambient temperature is naturally below the setpoint, the system reverses flow direction to enable passive cooling, transforming what would have been energy waste into energy savings while maintaining cooling performance

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

3Use of energy by moving object

If the flow direction is reversed for free cooling operation, then energy efficiency increases, but the system configuration becomes more complex

Engineering Contradiction:
Improvepower consumptionVSAvoidsystem configuration
Core Design Contradiction:
Use of energy by moving objectVSDevice complexity

Solution Approach 1:

The patent makes the existing heat pump components multi-functional by enabling them to operate in both standard cooling mode and free cooling mode. The same evaporator, condenser, and heat exchangers serve dual purposes depending on flow direction, avoiding the need for separate dedicated components for each mode and thus limiting the increase in device complexity

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration significantly reduces power consumption and enhances efficiency by leveraging lower ambient temperatures, allowing the heat pump to operate effectively in conditions where the temperature difference is minimized, resulting in substantial energy savings.

Implementation Method 1

the operating liquid on the evaporator side is introduced into the evaporator of the heat pump 100 via the evaporator inlet 101a, cooled there

Methodology Applied
Scientific EffectHeat transfer: Conduction (thermal)

Implementation Method 2

a compressor for compressing operating liquid evaporated in the evaporator

Methodology Applied
Scientific EffectCompression: Compression

Implementation Method 3

a condenser for condensing evaporated operating liquid compressed in the compressor

Methodology Applied
Scientific EffectCondensation: Condensation

Implementation Method 4

the condenser inlet is connected to a return from a region to be cooled

Methodology Applied
Scientific EffectHeat transfer: Conduction (thermal)

Data Source

PatentUS10222103B2Heat pump and method for pumping heat in a free cooling mode
Publication Date: 2019.03.05 VERTIV SRL
  • US10222103B2 patent drawing
  • US10222103B2 patent drawing
  • US10222103B2 patent drawing

AI summary

A heat pump includes an evaporator with an evaporator inlet and an evaporator outlet; a compressor for compressing operating liquid evaporated in the evaporator; and a condenser for condensing evaporated operating liquid compressed in the compressor, wherein the condenser includes a condenser inlet and a condenser outlet, wherein the evaporator inlet is connected to a return from a region to be heated, and wherein the condenser inlet is connected to a return from a region to be cooled.