Heat Pump Free Cooling Layout for Lower Temperature Lift

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Conventional heat pump configurations are inefficient due to the wide variation in ambient temperatures, as they are designed for worst-case scenarios, leading to excessive energy consumption and inadequate utilization of lower temperature ranges.

Innovation Solution

The heat pump system operates in a free cooling mode by connecting the return from the region to be heated to the evaporator inlet and the return from the region to be cooled to the condenser inlet, reducing the temperature difference the system needs to manage, thereby increasing efficiency.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If the heat pump is designed for worst-case ambient temperatures, then it can handle extreme conditions, but it consumes excessive energy during normal operation

Engineering Contradiction:
Improveability to handle extreme ambient temperaturesVSAvoidpower consumption
Core Design Contradiction:
ReliabilityVSUse of energy by moving object

Solution Approach 1:

The patent implements dynamic operation modes that adapt to ambient temperature conditions. The heat pump switches between standard heating mode and optimized mode based on whether ambient temperature is above or below the dew point, allowing the system to maintain reliability across extreme conditions while minimizing energy consumption during normal operation.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent changes operational parameters based on ambient temperature. By monitoring ambient temperature and adjusting the operating mode accordingly, the system optimizes energy consumption while maintaining the ability to handle extreme temperatures through the standard heating mode when needed.

Inventive Principle:
Principle #35Parameter changes

2Power

If the heat pump operates in standard mode, then it maintains heating capability, but it fails to leverage lower ambient temperatures for efficiency

Engineering Contradiction:
Improveheating capabilityVSAvoidenergy efficiency
Core Design Contradiction:
PowerVSUse of energy by moving object

Solution Approach 1:

The system dynamically switches between standard heating mode and optimized mode based on ambient temperature conditions. When ambient temperature is above the dew point, the optimized mode leverages the ambient temperature for free cooling, significantly improving energy efficiency while maintaining heating capability through the heat exchanger configuration.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent enables the heat pump to utilize ambient temperature resources for free cooling when conditions are favorable. By using the ambient air as a heat source or sink depending on conditions, the system improves energy efficiency without sacrificing heating capability, as the same heat exchangers can operate in reverse when needed.

Inventive Principle:
Principle #25Self-service

3Adaptability or versatility

If the heat pump uses a conventional configuration, then it handles temperature variations, but it cannot effectively utilize free cooling opportunities

Engineering Contradiction:
Improveability to handle temperature variationsVSAvoidmissed free cooling opportunities
Core Design Contradiction:
Adaptability or versatilityVSLoss of energy

Solution Approach 1:

The patent implements dynamic mode switching that detects when ambient temperature conditions are suitable for free cooling. The control system monitors ambient temperature and switches to optimized mode when conditions are favorable, allowing the system to both handle temperature variations and effectively utilize free cooling opportunities.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The heat exchangers are designed to serve multiple functions: they can operate as conventional heat exchangers for heating and cooling, or as free cooling exchangers when ambient conditions are favorable. This multi-functionality allows the system to maintain adaptability to temperature variations while capturing free cooling opportunities.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration significantly reduces power consumption and enhances efficiency by leveraging lower ambient temperatures, allowing the heat pump to operate effectively in conditions where the temperature difference is minimized, resulting in energy savings and improved performance.

Implementation Method 1

an evaporator with an evaporator inlet and an evaporator outlet; a compressor for compressing operating liquid evaporated in the evaporator

Methodology Applied
Scientific EffectEvaporation: Evaporation

Implementation Method 2

a compressor for compressing operating liquid evaporated in the evaporator

Methodology Applied
Scientific EffectCompression: Compression

Implementation Method 3

a condenser for condensing evaporated operating liquid compressed in the compressor

Methodology Applied
Scientific EffectCondensation: Condensation

Data Source

PatentUS10041708B2Heat pump and method for pumping heat in a free cooling mode
Publication Date: 2018.08.07 VERTIV SRL
  • US10041708B2 patent drawing
  • US10041708B2 patent drawing
  • US10041708B2 patent drawing

AI summary

A heat pump includes an evaporator with an evaporator inlet and an evaporator outlet; a compressor for compressing operating liquid evaporated in the evaporator; and a condenser for condensing evaporated operating liquid compressed in the compressor, wherein the condenser includes a condenser inlet and a condenser outlet, wherein the evaporator inlet is connected to a return from a region to be heated, and wherein the condenser inlet is connected to a return from a region to be cooled.