Heat pump system

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Solution Overview

Problem

Existing heat pump systems have complex configurations due to direct connections between refrigerant pipes and thermal load units, making them difficult to construct and maintain.

Innovation Solution

A heat pump system with an outdoor unit and intermediate unit connected through refrigerant pipes, and thermal load units connected through thermal medium pipes, simplifying the configuration by eliminating direct refrigerant connections to load units.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If refrigerant pipes are directly connected to thermal load units, then heat transfer efficiency is improved, but system complexity and difficulty of construction increase

Engineering Contradiction:
Improveheat transfer efficiencyVSAvoidsystem configuration complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent introduces an intermediate heat exchanger unit that acts as a mediator between the refrigerant system and thermal load units. This intermediate unit contains heat exchangers that transfer heat between the refrigerant and thermal medium (water or air), eliminating the need for direct refrigerant connections to multiple thermal load units while maintaining efficient heat transfer.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Adaptability or versatility

If refrigerant pipes are directly connected to thermal load units, then system functionality is improved, but ease of manufacture and installation deteriorate

Engineering Contradiction:
Improvesystem functionalityVSAvoidconstruction and installation ease
Core Design Contradiction:
Adaptability or versatilityVSEase of manufacture

Solution Approach 1:

The system is segmented into distinct functional modules: an outdoor unit containing the compressor and refrigerant circulation system, and an intermediate heat exchanger unit that serves as a distribution hub. This modular segmentation allows for standardized manufacturing and simplified installation, as each module can be independently assembled and then connected through standard interfaces.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The intermediate heat exchanger unit serves as an intermediary distribution hub that receives refrigerant from the outdoor unit and distributes thermal energy to multiple thermal load units through thermal medium pipes. This intermediary structure simplifies installation by eliminating the need for complex direct refrigerant piping to each individual thermal load unit.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Productivity

If refrigerant pipes are directly connected to thermal load units, then heat pump performance is improved, but ease of operation and maintenance deteriorate

Engineering Contradiction:
Improveheat pump performanceVSAvoidoperation and maintenance ease
Core Design Contradiction:
ProductivityVSEase of operation

Solution Approach 1:

The intermediate heat exchanger unit acts as a centralized maintenance access point, allowing service personnel to perform maintenance on the refrigerant system without needing to access multiple distributed connection points at thermal load units. The thermal medium pipes connected to thermal load units can be independently maintained or replaced without affecting the refrigerant system.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration simplifies the construction and operation of the heat pump system, allowing for efficient supply of both cool and hot air to thermal load units while maintaining system efficiency and reliability.

Implementation Method 1

a compressor (11) to compress the refrigerant

Methodology Applied
Scientific EffectCompression: Compression

Implementation Method 2

an outdoor heat exchanger (15) to allow the refrigerant to heat-exchange with outdoor air

Methodology Applied
Scientific EffectHeat exchange: Heat Exchanger

Implementation Method 3

a four-way valve (12) to guide the refrigerant discharged from the compressor to any one of the outdoor heat exchanger and the intermediate unit

Methodology Applied
Scientific EffectFluid flow direction control: Valve

Implementation Method 4

an outdoor expansion valve (18) to decompress and expand the refrigerant

Methodology Applied
Scientific EffectExpansion: Compression

Implementation Method 5

a cooling heat exchanger (21) to exchange heat between the thermal medium transferred from the cooling unit and the refrigerant

Methodology Applied
Scientific EffectHeat exchange: Heat Exchanger

Implementation Method 6

a heating heat exchanger (22) to exchange heat between the thermal medium transferred from the heating unit and the refrigerant

Methodology Applied
Scientific EffectHeat exchange: Heat Exchanger

Implementation Method 7

an intermediate expansion valve (25) to decompress and expand the refrigerant

Methodology Applied
Scientific EffectExpansion: Compression

Data Source

PatentUS11629891B2Heat pump system
Publication Date: 2023.04.18 SAMSUNG ELECTRONICS CO LTD
  • US11629891B2 patent drawing
  • US11629891B2 patent drawing
  • US11629891B2 patent drawing

AI summary

The present disclosure relates to a heat pump system comprising an outdoor unit disposed in an outdoor space, a plurality of thermal load units supplied with cool air and hot air, and an intermediate unit disposed between the outdoor unit and the plurality of thermal load units, wherein the intermediate unit is connected to the outdoor unit through refrigerant pipes and connected to the plurality of thermal load units through thermal medium pipes.