Integrated Heat Pump Laundry Machine With Vibration-Isolated Mounting

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Solution Overview

Problem

The existing laundry machines with integrated heat pump systems face space constraints and oscillation issues due to the tub and drum movement during spinning, which complicates the installation and stability of the heat pump components.

Innovation Solution

A laundry machine design where the tub is stationary with respect to the cabinet during operation, with the heat pump system components supported by the cabinet and/or tub, and a vibration damping system to prevent oscillation, allowing for a compact and easy installation of the heat pump system.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Volume of stationary object

If the heat pump system components are arranged above the tub to save space, then the space utilization is improved, but the oscillation of the tub during spinning affects the stability of the heat pump system

Engineering Contradiction:
Improvespace utilizationVSAvoidstability of heat pump system
Core Design Contradiction:
Volume of stationary objectVSStability of the object's composition

Solution Approach 1:

The patent segments the support system into two independent parts: the tub support structure and the heat pump system support structure. The heat pump system is supported separately on the cabinet or on the tub via isolated mounting points, decoupling it from the oscillating drum support. This segmentation allows the heat pump components to remain stable even when the tub oscillates during spinning, while still utilizing the space above the tub for component arrangement.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent employs asymmetric mounting arrangements where the heat pump components are positioned and secured in locations that minimize their exposure to tub oscillations. The support structure is designed with asymmetric bracing and mounting points that provide enhanced stability to the heat pump system while allowing the tub to move independently during operation.

Inventive Principle:
Principle #4Asymmetry

2Stability of the object's composition

If the tub is resiliently supported to reduce oscillation, then the stability of the heat pump system is improved, but the complexity of the support structure increases

Engineering Contradiction:
Improvestability of heat pump systemVSAvoidcomplexity of support structure
Core Design Contradiction:
Stability of the object's compositionVSDevice complexity

Solution Approach 1:

The patent extracts the vibration isolation function from the main tub support structure and implements it through simple, separate elements such as individual dampers, rubber mounts, or spring elements positioned at key mounting points. Rather than designing a complex integrated vibration isolation system, the solution takes out the essential damping function and implements it through simple, discrete components that are easier to install and maintain.

Inventive Principle:
Principle #2Taking out (Extraction)

3Ease of manufacture

If the heat pump system is rigidly connected to the tub, then the installation is simplified, but the oscillation of the tub during spinning affects the heat pump system performance

Engineering Contradiction:
Improveease of installationVSAvoidperformance of heat pump system
Core Design Contradiction:
Ease of manufactureVSReliability

Solution Approach 1:

The patent applies beforehand cushioning by incorporating vibration-damping elements such as rubber mounts, spring elements, or dampers between the heat pump system and the tub or cabinet. These cushioning elements are installed during the assembly process to prevent vibration transmission before the machine operates. This approach maintains ease of installation through simple mounting procedures while protecting the heat pump system from oscillations during spinning, thereby ensuring reliable performance.

Inventive Principle:
Principle #11Beforehand cushioning (Prior cushioning)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This design ensures the heat pump system is not affected by tub oscillations, enabling a more efficient and space-saving integration of the heat pump components within the machine, improving stability and simplifying installation.

Implementation Method 1

a vibration damping system to prevent oscillation

Methodology Applied
Scientific EffectVibration damping: Damping

Implementation Method 2

The air stream circuit and the refrigerant circuit are coupled by at least two heat exchangers

Methodology Applied
Scientific EffectHeat exchange: Heat Exchanger

Data Source

PatentUS9212441B2Laundry machine with an integrated heat pump system
Publication Date: 2015.12.15 ELECTROLUX HOME PROD CORP NV
  • US9212441B2 patent drawing
  • US9212441B2 patent drawing
  • US9212441B2 patent drawing

AI summary

A laundry machine includes an integrated heat pump system. The laundry machine comprises a cabinet (10). A tub (12) is associated to the cabinet (10). An air line is fluidly connected to the tub and to the heat pump system for air recirculation. A rotatable drum (14) is arranged within the tub (12) and resiliently supported at the cabinet (10) and/or at the tub (12) so that the tub (12) is stationary with respect to the cabinet (10) during operation of the machine, in particular during rotation of the drum (14). At least a part of the components of the heat pump system is supported by the cabinet 10 and/or the tub (12).