Heat Pump Mode Switching Flow Path to Prevent Refrigeration Cold Loss

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Solution Overview

Problem

Heat pump systems face inefficiency in refrigeration mode due to refrigeration medium flowing through the reservoir, leading to cold loss, but removing the reservoir affects other operational modes, making it desirable to prevent medium flow through the reservoir in refrigeration mode while allowing it in other modes.

Innovation Solution

A heat pump system design with a mode switching flow path and throttling element, where the refrigeration medium flow direction is controlled through different paths to bypass the reservoir in refrigeration mode and utilize it in other modes, using solenoid valves and one-way valves to manage flow paths and store refrigeration medium as needed.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a reservoir is arranged in the heat pump system to regulate refrigeration medium for heating and hot water production modes, then the system reliability in these modes is improved, but cooling capacity is attenuated in refrigeration mode due to refrigeration medium flowing through the reservoir

Engineering Contradiction:
Improvesystem reliability in heating and hot water production modesVSAvoidcooling capacity in refrigeration mode
Core Design Contradiction:
ReliabilityVSProductivity

Solution Approach 1:

The patent applies dynamics by making the flow path configuration changeable through mode switching valves. The system dynamically reconfigures which flow paths are active based on operational mode, allowing the reservoir to be included in heating modes and excluded from refrigeration mode, thus optimizing performance for each specific mode.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent segments the flow paths into multiple independent controllable paths (first flow path, second flow path, third flow path, fourth flow path) with separate control mechanisms. This segmentation allows selective activation of specific paths based on operational requirements, enabling the reservoir to be bypassed in refrigeration mode while remaining functional in other modes.

Inventive Principle:
Principle #1Segmentation

2Productivity

If the reservoir is removed to improve refrigeration mode performance, then cooling capacity is improved, but system reliability in heating and hot water production modes is influenced negatively

Engineering Contradiction:
Improvecooling capacity in refrigeration modeVSAvoidsystem reliability in heating and hot water production modes
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

Rather than permanently removing the reservoir, the system dynamically controls its inclusion or exclusion from the flow path using mode switching valves. This allows the reservoir to be present in the system but effectively bypassed during refrigeration mode while being actively utilized in heating and hot water production modes.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The reservoir is designed to serve multiple functions across different operational modes. It acts as a refrigeration medium storage and regulation device in heating and hot water production modes, while being bypassed in refrigeration mode. The multi-functionality is achieved through controllable flow path switching that adapts the reservoir's role based on system requirements.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Productivity

If mode switching valves and multiple flow paths are added to prevent refrigeration medium flow through reservoir in refrigeration mode, then cooling capacity is improved, but device complexity increases

Engineering Contradiction:
Improvecooling capacity in refrigeration modeVSAvoidsystem complexity with multiple valves and flow paths
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The mode switching valves and multiple flow paths serve multiple purposes: they enable refrigeration mode optimization by bypassing the reservoir, while simultaneously enabling proper refrigeration medium regulation in heating and hot water production modes. This multi-functionality justifies the added complexity by providing superior performance across all operational modes compared to a simpler single-path system.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This design prevents cold loss in refrigeration mode while maintaining system reliability in other modes by ensuring refrigeration medium does not flow through the reservoir during refrigeration, thereby improving overall efficiency and performance across all functional modes.

Implementation Method 1

a throttling element arranged on a flow path between the first heat exchanger and the second heat exchanger

Methodology Applied
Scientific EffectThrottling: Pressure Drop

Implementation Method 2

a first heat exchanger, a second heat exchanger

Methodology Applied
Scientific EffectHeat transfer: Conduction (thermal)

Implementation Method 3

in a refrigeration mode, a refrigeration medium circulating flow direction is from a gas outlet of the compressor to a gas suction port of the compressor

Methodology Applied
Scientific EffectPhase change: Phase Change

Data Source

PatentUS10473364B2Heat pump system and regulating method thereof
Publication Date: 2019.11.12 CARRIER CORP
  • US10473364B2 patent drawing
  • US10473364B2 patent drawing

AI summary

A heat pump system comprises a compressor, a first heat exchanger, a second heat exchanger, a mode switching valve, a throttling element and a reservoir, wherein the throttling element is arranged on a flow path between the first heat exchanger and the second heat exchanger; and which further comprises a mode switching flow path in which a first flow path and a second flow path are arranged, the reservoir is arranged on the second flow path and each flow path is controllably opened or closed to realize different functional modes.