Energy efficient heat pump with flow regulation system

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Solution Overview

Problem

Conventional heat pump systems face inefficiencies due to large pressure differentials across components, leading to increased power consumption and limited ability to accommodate variations in heating and cooling demands.

Innovation Solution

The implementation of a heat pump system with a working fluid flow regulation system, featuring multiple compressors with different operational characteristics and a control valve to adjust working fluid flow, allowing for optimized operation based on load demands and operational modes.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Use of energy by moving object

If a conventional heat pump system uses a single compressor configuration, then the system structure is simple, but the power consumption increases due to large pressure differentials across components

Engineering Contradiction:
Improvepower consumptionVSAvoidcompressor system configuration
Core Design Contradiction:
Use of energy by moving objectVSDevice complexity

Solution Approach 1:

The single compressor is divided into multiple compressors with different displacement sizes (first compressor with larger displacement, second compressor with smaller displacement). This segmentation allows each compressor to operate more efficiently within specific pressure differential ranges, reducing overall power consumption while maintaining system functionality.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The system dynamically selects which compressor(s) to operate based on real-time heating or cooling demands. The control system adjusts compressor operation to match load requirements, preventing unnecessary operation of large-displacement compressors during low-demand periods, thereby reducing power consumption.

Inventive Principle:
Principle #15Dynamics

2Adaptability or versatility

If a conventional heat pump system uses fixed compressor operation, then the control system is simple, but the system cannot accommodate variations in heating and cooling demands

Engineering Contradiction:
Improveaccommodation of demand variationsVSAvoidflow regulation system
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The system transitions from fixed compressor operation to dynamic compressor selection and control. The control system continuously monitors heating and cooling demands, adjusting which compressors operate and at what capacity to match real-time load variations, thereby improving adaptability.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The system changes operational parameters (compressor displacement, flow rates, pressure differentials) based on demand conditions. By adjusting these parameters dynamically, the system adapts to varying heating and cooling requirements while maintaining efficient operation across different load levels.

Inventive Principle:
Principle #35Parameter changes

3Loss of energy

If a heat pump system operates without flow regulation, then the system structure is simple, but the heat transfer efficiency decreases due to suboptimal pressure differentials

Engineering Contradiction:
Improveheat transfer efficiencyVSAvoidflow regulation components
Core Design Contradiction:
Loss of energyVSDevice complexity

Solution Approach 1:

The flow regulation system actively adjusts pressure differentials and refrigerant flow rates to optimize heat transfer efficiency under different operating conditions. By dynamically changing these parameters, the system maximizes heat exchange effectiveness while minimizing energy losses.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The control system incorporates feedback mechanisms that monitor system performance and adjust flow regulation accordingly. This closed-loop control ensures that pressure differentials and flow rates are continuously optimized for heat transfer efficiency, compensating for changing operating conditions.

Inventive Principle:
Principle #23Feedback

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration enhances the overall operational efficiency of the heat pump system by reducing energy consumption and improving heat transfer efficiency across various operating modes.

Implementation Method 1

a first heat exchanger configured to exchange heat between the working fluid and a supply air flow, a second heat exchanger configured to exchange heat between the working fluid and an ambient air flow

Methodology Applied
Scientific EffectHeat exchange: Heat Exchanger

Implementation Method 2

an intermediate heat exchanger configured to exchange heat between a first flow of the working fluid and a second flow of the working fluid

Methodology Applied
Scientific EffectHeat exchange: Heat Exchanger

Implementation Method 3

a compressor system having a plurality of compressors configured to direct a working fluid along a working fluid circuit

Methodology Applied
Scientific EffectCompression: Compression

Implementation Method 4

a flow control valve disposed along a suction conduit extending between the reversing valve and the intermediate heat exchanger

Methodology Applied
Scientific EffectFlow regulation: Valve

Data Source

PatentUS20250102194A1Energy efficient heat pump with flow regulation system
Publication Date: 2025.03.27 JOHNSON CONTROLS LIGHT COMMERCIAL IP GMBH
  • US20250102194A1 patent drawing
  • US20250102194A1 patent drawing
  • US20250102194A1 patent drawing

AI summary

An energy efficient heat pump for a heating, ventilation, and air conditioning (HVAC) system includes a compressor system having a plurality of compressors configured to direct a working fluid along a working fluid circuit of the heat pump, a suction conduit configured to direct the working fluid to the compressor system, a first suction conduit portion extending from the suction conduit to a first compressor of the plurality of compressors, a second suction conduit portion extending from the suction conduit to a second compressor of the plurality of compressors, and a control valve disposed along the suction conduit between the first suction conduit portion and the second suction conduit portion.