Heat pump system, air conduction assembly for a heat pump system and method for operating a heat pump system

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

The use of flammable refrigerants in heat pump systems poses a safety risk due to the potential for uncontrollable escape of refrigerant, creating a flammable gas mixture in the surrounding area.

Innovation Solution

The heat pump system incorporates a vaporizer, a guide area, a fan, and an external opening, where the guide area leads air from the evaporator to the fan, which then directs the air and refrigerant mixture towards an external opening, allowing for controlled dissipation of the refrigerant.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If flammable refrigerant is used in the refrigerant circuit, then the heat pump system can operate efficiently, but the risk of uncontrolled refrigerant escape and formation of flammable gas mixtures increases

Engineering Contradiction:
Improveheat pump operation efficiencyVSAvoidflammable gas mixture formation risk
Core Design Contradiction:
ProductivityVSObject-affected harmful factors

Solution Approach 1:

The patent extracts the harmful refrigerant gas from the enclosed refrigerant circuit space and directs it through a dedicated guide region to an external discharge opening. The guide region acts as a separate pathway that extracts the refrigerant from the potential accumulation zone and transports it safely outside the heat pump system, preventing flammable mixture formation in the surrounding environment.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The guide region serves as an intermediary structure between the refrigerant circuit space and the external environment. It provides a controlled transition zone with fluid connections that mediate the refrigerant discharge process, ensuring that escaping refrigerant is channeled through a defined path rather than releasing uncontrollably into the surrounding area.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Stress or pressure

If refrigerant is allowed to escape from the refrigerant circuit, then the pressure in the circuit can be relieved, but the refrigerant may escape in an uncontrolled manner creating safety hazards

Engineering Contradiction:
Improverefrigerant circuit pressure reliefVSAvoidrefrigerant discharge control
Core Design Contradiction:
Stress or pressureVSEase of operation

Solution Approach 1:

The guide region acts as an intermediary structure that provides a controlled pathway for refrigerant discharge. It includes defined fluid connections between the refrigerant circuit space and the external environment, ensuring that pressure relief occurs through a structured route rather than uncontrolled leakage, thereby maintaining operational control during pressure relief events.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The guide region is pre-configured with fluid connections and a defined structural pathway before any refrigerant escape occurs. This preliminary arrangement ensures that when pressure relief is needed, the refrigerant immediately follows the pre-established controlled path to the external opening, eliminating the need for reactive control measures during the escape event.

Inventive Principle:
Principle #10Preliminary action

3Object-affected harmful factors

If the refrigerant circuit is completely enclosed, then refrigerant leakage is prevented, but pressure build-up may occur without relief

Engineering Contradiction:
Improverefrigerant leakage preventionVSAvoidrefrigerant circuit pressure build-up
Core Design Contradiction:
Object-affected harmful factorsVSStress or pressure

Solution Approach 1:

The guide region extracts the refrigerant from the enclosed circuit space through controlled fluid connections, allowing the refrigerant to be removed from the sealed environment in a managed manner. This extraction pathway prevents both uncontrolled leakage and dangerous pressure build-up by providing a designated exit route that maintains the overall enclosed structure while enabling safe pressure relief.

Inventive Principle:
Principle #2Taking out (Extraction)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration enables the controlled release of flammable refrigerants, reducing the risk of accumulation in the environment and preventing the formation of flammable gas mixtures, thereby enhancing safety.

Implementation Method 1

a fan (130), wherein the fan is arranged on the guide area and is designed to transport air which is guided in the direction of the fan towards the outside opening

Methodology Applied
Scientific EffectForced Convection: Forced Convection

Data Source

PatentEP4549826A1Heat pump system, air conduction assembly for a heat pump system and method for operating a heat pump system
Publication Date: 2025.05.07 STIEBEL ELTRON GMBH & CO KG
  • EP4549826A1 patent drawingFigure 1~2
  • EP4549826A1 patent drawingFigure 3
  • EP4549826A1 patent drawing

AI summary

The invention relates to a heat pump system 100 for outdoor installation with a refrigerant circuit, wherein the heat pump system comprises an evaporator 110, a guide area 120, a fan 130 and an external opening 160, wherein the guide area is arranged on the evaporator and is configured to guide air that enters the guide area from the evaporator towards the fan, wherein the fan is arranged on the guide area and is configured to transport air that is guided towards the fan towards the external opening, wherein the heat pump system further comprises a refrigeration circuit space 140, wherein the refrigerant circuit is arranged in the refrigeration circuit space (140), and wherein the refrigeration circuit space has a fluid connection 150 with the guide area.