Heat pump, systems, and methods for operating the same

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Solution Overview

Problem

Existing heating and cooling systems, particularly gas and fossil fuel-fired boilers, are inefficient, with low Coefficient of Performance (COP) and require costly infrastructure upgrades to meet domestic and commercial energy demands, while traditional heat pumps face installation challenges and high greenhouse gas emissions.

Innovation Solution

A heat pump system using supercritical carbon dioxide (CO2) as a working fluid, with a multi-stage heat exchanger and oil separator, allowing for efficient heat transfer and integration with existing infrastructure without additional installations.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Use of energy by moving object

If traditional CFC/HFC-based heat pumps are used to achieve higher COPs (1-3), then energy efficiency is improved, but the maximum temperatures produced are too low to effectively power standard home systems like radiators and hot water tanks, requiring significant additional infrastructure

Engineering Contradiction:
ImproveCOPVSAvoidmaximum temperature output
Core Design Contradiction:
Use of energy by moving objectVSTemperature

Solution Approach 1:

The patent changes the working fluid from traditional CFC/HFC to CO2, which enables the system to operate at higher temperatures (above 100°C) while maintaining high COP values. This parameter change in the thermodynamic properties of the working fluid resolves the contradiction between achieving high efficiency and producing sufficient temperature for standard heating systems.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The heat pump system is designed to serve multiple functions: it can provide both space heating and domestic hot water, and can operate in different modes (heating, cooling, defrosting) using the same equipment. This multi-functionality eliminates the need for separate infrastructure for different heating applications.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Temperature

If significant additional infrastructure like enhanced insulation or larger heat transfer devices is installed to use traditional heat pumps effectively, then temperature requirements are met, but installation costs increase and aesthetic qualities are compromised

Engineering Contradiction:
Improvetemperature outputVSAvoidinfrastructure requirements
Core Design Contradiction:
TemperatureVSDevice complexity

Solution Approach 1:

By changing to CO2 as the working fluid, the system achieves high temperature output (above 100°C) without requiring larger heat transfer devices or enhanced insulation. The thermodynamic properties of CO2 enable compact system design while meeting temperature requirements for standard radiators and hot water tanks.

Inventive Principle:
Principle #35Parameter changes

3Temperature

If gas or fossil fuel-fired boilers are used to achieve high temperature output, then temperature requirements are met, but energy efficiency decreases with COP less than 1

Engineering Contradiction:
Improvetemperature outputVSAvoidenergy efficiency
Core Design Contradiction:
TemperatureVSUse of energy by moving object

Solution Approach 1:

The patent changes the working fluid to CO2 and operates the system in a transcritical cycle, which enables simultaneous achievement of high temperature output (above 100°C) and high energy efficiency (COP of 7 or higher). This resolves the fundamental contradiction that plagues fossil fuel boilers, where high temperature output comes at the cost of low efficiency.

Inventive Principle:
Principle #35Parameter changes

4Use of energy by moving object

If CO2 heat pump systems are designed to achieve COPs of 7 or higher, then energy efficiency is improved, but the system must serve as a drop-in replacement for existing infrastructure without costly upgrades

Engineering Contradiction:
ImproveCOPVSAvoidcompatibility with existing infrastructure
Core Design Contradiction:
Use of energy by moving objectVSAdaptability or versatility

Solution Approach 1:

The heat pump system is designed with universal compatibility to replace both fossil fuel boilers and traditional heat pumps. It can connect to existing radiators, hot water tanks, and distribution systems while providing superior efficiency. The system's ability to output high temperatures makes it compatible with standard heating infrastructure.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

By using CO2 as the working fluid, the system achieves high temperature output that is compatible with existing heating infrastructure designed for fossil fuel boilers. This parameter change enables the high-efficiency heat pump to interface with legacy systems without requiring expensive upgrades to radiators, pipes, or control systems.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system achieves COPs of 7 or higher, replacing traditional boilers without needing new infrastructure, reducing emissions, and maintaining aesthetic integrity.

Implementation Method 1

a multi-stage heat exchanger for providing heat to a plurality of heat sinks

Methodology Applied
Scientific EffectHeat transfer: Heat Exchanger

Implementation Method 2

a working fluid re-heater or economizer

Methodology Applied
Scientific EffectHeat transfer: Heat Exchanger

Implementation Method 3

an oil separator, reservoir, and accompanying valve assembly to extract lubricant from the working fluid

Methodology Applied
Scientific EffectSeparation: Centrifugal Separation

Implementation Method 4

The working fluid is expanded through multiple stages to limit flashing of the working fluid to a subcritical gas during expansion

Methodology Applied
Scientific EffectExpansion: Pressure Drop

Data Source

PatentUS20250341351A1Heat pump, systems, and methods for operating the same
Publication Date: 2025.11.06 DALRADA FINANCIAL CORP
  • US20250341351A1 patent drawing
  • US20250341351A1 patent drawing
  • US20250341351A1 patent drawing

AI summary

A heat pump, heat pump system, and method for operating the same is provided. The heat pump preferably operates using a supercritical working fluid, from which heat is extracted through a multi-stage heat exchanger. Heat is extracted from the working fluid to supply at least two heat sinks, such as a hot water system or space heating system of a building and a working fluid re-heater or economizer. The configuration of the multi-stage heat sinks facilitates the heat pump to serve as a drop-in replacement for traditional fossil-fuel powered boilers or the like and to provide heat at temperatures typically provided by these traditional systems, eliminating the need for excess or replacement infrastructure when retrofitting or upgrading existing installations. The working fluid is expanded twice to limit flashing of the working fluid during expansion and to facilitate recirculation of such gases without damaging components of the system.