Vehicle Cabin Heat Pump Control for Stable Ventilation Heating

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Solution Overview

Problem

Conventional heat pump systems for vehicle cabins face challenges in maintaining consistent heating performance due to variations in heating capacity and responsiveness to environmental changes, such as traveling speed, leading to delayed heating capacity achievement and insufficient responsiveness.

Innovation Solution

A heat pump system incorporating a heat pump cycle with a compressor, condenser, pressure reducing unit, and evaporator, along with a low-temperature side heat medium circuit and control unit, which adjusts the low-temperature side heat medium temperature to ensure a predetermined heating capacity by controlling the compressor rotation speed and operation of heat source devices, effectively utilizing the heat capacity of the low-temperature side heat medium.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If conventional heat pump systems are used for vehicle cabin heating, then heating function is provided, but heating capacity varies and responsiveness to environmental changes is insufficient

Engineering Contradiction:
Improveheating capacity consistencyVSAvoidresponsiveness to environmental changes
Core Design Contradiction:
ReliabilityVSAdaptability or versatility

Solution Approach 1:

The system dynamically adjusts the low-temperature side heat medium temperature based on real-time environmental conditions (traveling speed, heating demand) to optimize heating performance. The control unit continuously modifies operating parameters including compressor rotation speed and heat source device operation to adapt to changing external conditions, ensuring consistent heating capacity while maintaining high responsiveness.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The invention changes the temperature parameter of the low-temperature side heat medium as a control variable to optimize heat pump performance. By adjusting this temperature parameter based on environmental conditions, the system achieves both consistent heating capacity and rapid responsiveness to external changes, resolving the contradiction between reliability and adaptability.

Inventive Principle:
Principle #35Parameter changes

2Productivity

If heating capacity is increased to meet varying demands, then heating performance improves, but system complexity increases

Engineering Contradiction:
Improveheating capacityVSAvoidsystem configuration
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The low-temperature side heat medium circuit serves multiple functions: it acts as both a heat source for the heat pump cycle and a temperature regulation medium. By utilizing the same circuit for both heating and temperature control, the system achieves high heating capacity without proportionally increasing device complexity, as existing components perform multiple roles.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The system uses its own low-temperature side heat medium to provide heating capacity adjustments. The heat medium circuit self-regulates temperature and provides heating feedback to the control unit, enabling the system to achieve variable heating capacity without requiring entirely separate control systems, thus limiting the increase in overall complexity.

Inventive Principle:
Principle #25Self-service

3Adaptability or versatility

If compressor rotation speed is controlled to adjust heating capacity, then responsiveness improves, but energy consumption increases

Engineering Contradiction:
Improveheating capacity adjustmentVSAvoidcompressor energy consumption
Core Design Contradiction:
Adaptability or versatilityVSUse of energy by moving object

Solution Approach 1:

The control unit receives feedback from temperature sensors monitoring the low-temperature side heat medium and adjusts compressor rotation speed accordingly. This closed-loop feedback control ensures the compressor operates at optimal speeds to meet heating demands without excessive energy consumption, as the system only increases compressor speed when actually needed to maintain target heating capacity.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The system employs periodic adjustment of compressor rotation speed based on changing environmental conditions and heating demands. Rather than maintaining high speed continuously, the compressor operates at variable speeds in response to periodic changes in external conditions, reducing overall energy consumption while maintaining adequate responsiveness to heating requirements.

Inventive Principle:
Principle #19Periodic action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system ensures efficient heating performance by adjusting the heat transfer amount in the heating unit, maintaining consistent heating capacity and responsiveness to changes in heating demands, thereby effectively addressing variations in heating requirements.

Implementation Method 1

a compressor (11), the condenser (12) releases heat of a high-pressure refrigerant compressed by the compressor (11)

Methodology Applied
Scientific EffectCompression: Compression

Implementation Method 2

the condenser (12) releases heat of a high-pressure refrigerant compressed by the compressor (11) and condenses the high-pressure refrigerant

Methodology Applied
Scientific EffectHeat release and condensation: Condensation

Implementation Method 3

a pressure reducing unit (14b) configured to reduce a pressure of the refrigerant that has flowed out of the condenser (12)

Methodology Applied
Scientific EffectPressure reduction: Depressurisation

Implementation Method 4

an evaporator (16) configured to cause the refrigerant whose pressure is reduced by the pressure reducing unit (14b) to absorb heat and evaporate

Methodology Applied
Scientific EffectHeat absorption and evaporation: Evaporation

Implementation Method 5

The heating unit is configured to heat ventilation air to be blown into a space to be air conditioned by using a heat source that is the heat released from the high-pressure refrigerant in the condenser

Methodology Applied
Scientific EffectHeat transfer: Heat Exchanger

Implementation Method 6

The low-temperature side heat medium circuit is configured to circulate a low-temperature side heat medium and cause the refrigerant in the evaporator to absorb heat of the low-temperature side heat medium

Methodology Applied
Scientific EffectHeat transfer: Heat Exchanger

Data Source

PatentUS20240337420A1Heat pump system
Publication Date: 2024.10.10 DENSO CORP
  • US20240337420A1 patent drawing
  • US20240337420A1 patent drawing
  • US20240337420A1 patent drawing

AI summary

A heat pump system includes a heat pump cycle, a heating unit, a low-temperature side heat medium circuit, and a control unit. The heat pump cycle includes a compressor, a condenser, and an evaporator. The heating unit heats ventilation air with heat released form refrigerant in the condenser. The low-temperature side heat medium circuit circulates a low-temperature side heat medium such that the refrigerant in the evaporator absorbs heat of the low-temperature side heat medium, and includes a heat source device and a heat amount adjustment unit. The control unit causes an amount of heat transfer in the heating unit for heating the ventilation air to approach a predetermined target value via adjustment in temperature of the low-temperature side heat medium by controlling a rotation speed of the compressor and an operation of at least one of the heat source device and the heat amount adjustment unit.