Parallel Indoor Heat Exchanger Switching for Faster Heat Pump Warm-Up

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Solution Overview

Problem

In heat pump type air-conditioning apparatuses, stopping the indoor fan during heating startup leads to refrigerant stagnation in the second heat exchanger, delaying the increase in high-pressure-side pressure and extending the time before warm air is supplied to the indoor space.

Innovation Solution

The air-conditioning apparatus employs three-way and four-way valves to control refrigerant flow, blocking the second load-side heat exchanger from the refrigerant path during startup, reducing the heat transfer area and preventing refrigerant stagnation, thereby accelerating the increase in condensing temperature and high-pressure-side pressure.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Object-affected harmful factors

If the indoor fan is stopped during heating startup to prevent cold air blowout, then cold air supply is prevented, but refrigerant stagnation occurs in the second heat exchanger delaying pressure increase and extending warm air supply time

Engineering Contradiction:
Improvecold air blowoutVSAvoidwarm air supply time
Core Design Contradiction:
Object-affected harmful factorsVSLoss of time

Solution Approach 1:

The load-side heat exchanger is divided into a first heat exchanger and a second heat exchanger connected in parallel. During heating startup, the refrigerant flow to the second heat exchanger is blocked while the first heat exchanger operates normally, preventing refrigerant stagnation in the second heat exchanger while still providing heating capacity through the first heat exchanger.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Before the heating operation fully starts, the refrigerant flow path to the second heat exchanger is blocked in advance to prevent refrigerant stagnation. This preliminary action ensures that the refrigerant can quickly increase pressure and temperature in the first heat exchanger, enabling faster warm air supply when the indoor fan restarts.

Inventive Principle:
Principle #10Preliminary action

2Area of stationary object

If refrigerant flow path includes all heat exchangers, then heat transfer area is maximized, but refrigerant stagnation occurs reducing condensing temperature increase rate

Engineering Contradiction:
Improveheat transfer areaVSAvoidcondensing temperature increase rate
Core Design Contradiction:
Area of stationary objectVSTemperature

Solution Approach 1:

The load-side heat exchanger is segmented into first and second heat exchangers in parallel configuration. During heating startup, only the first heat exchanger receives refrigerant flow, effectively reducing the active heat transfer area to prevent refrigerant stagnation and accelerate condensing temperature increase.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The refrigerant flow path is dynamically controlled using flow blocking means to adjust which heat exchangers receive refrigerant based on operating conditions. During heating startup, the second heat exchanger is blocked while the first operates; during cooling operation, both heat exchangers operate in parallel, optimizing performance for each mode.

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration reduces the time from heating startup to warm air supply by quickly increasing the condensing temperature and high-pressure-side pressure, enhancing heating performance and capacity.

Implementation Method 1

The air-conditioning apparatus employs three-way and four-way valves to control refrigerant flow, blocking the second load-side heat exchanger from the refrigerant path during startup

Methodology Applied
Scientific EffectRefrigerant flow control:

Implementation Method 2

a first load-side heat exchanger 12a and a second load-side heat exchanger 12b which are connected in parallel with each other

Methodology Applied
Scientific EffectHeat exchange: Heat Exchanger

Data Source

PatentEP3614070B1Air conditioner
Publication Date: 2023.09.27 MITSUBISHI ELECTRIC CORP
  • EP3614070B1 patent drawingFigure 1
  • EP3614070B1 patent drawingFigure 2~3
  • EP3614070B1 patent drawingFigure 4~5

AI summary

An air-conditioning apparatus includes a refrigerant circuit including a first load-side heat exchanger and a second load-side heat exchanger, a first flow switching unit located upstream of the second load-side heat exchanger, and a second flow switching unit located downstream of the second load-side heat exchanger, wherein the first flow switching unit is configured to be switched between a first state in which refrigerant communication between a compressor and the second load-side heat exchanger is blocked and a second state in which the compressor is in refrigerant communication with the first load-side heat exchanger and the second load-side heat exchanger, and the second flow switching unit is configured to be switched between a third state in which refrigerant communication between the second load-side heat exchanger and a heat-source-side heat exchanger is blocked and a fourth state in which the first load-side heat exchanger is in refrigerant communication with the second load-side heat exchanger and the heat-source-side heat exchanger.