Heat Pump Zone Control Using Weighted Service Calls

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Solution Overview

Problem

Conventional systems for controlling environmental parameters in buildings or homes often fail to provide adequate temperature control for individual rooms, leading to inefficiencies and increased costs due to the need for multiple thermostats and heating/cooling units, as a single centrally located thermostat cannot accurately manage temperature variations across different zones.

Innovation Solution

An electronic controller assigns weighting values to pre-defined zones, detects service calls from sensors, determines a cumulative weighting value, and selects appropriate staging combinations for heating, cooling, or ventilation equipment to optimize airflow and energy usage, allowing for flexible operation modes and prioritization of zone demands.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If a single centrally located thermostat is used to control temperature, then the system complexity is reduced, but the temperature control precision for individual rooms deteriorates

Engineering Contradiction:
Improvesystem complexityVSAvoidtemperature control precision
Core Design Contradiction:
Device complexityVSMeasurement precision

Solution Approach 1:

The patent divides the building into multiple temperature zones, each with its own thermostat and control capabilities. This segmentation allows independent temperature control in different regions while using a single heat pump system, thereby maintaining simplicity while improving temperature control precision for individual rooms.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent implements zone-specific temperature control by allowing different thermostats in different zones to set different temperature preferences. This local quality approach enables each room or area to have customized temperature control, improving precision without requiring multiple heat pump systems.

Inventive Principle:
Principle #3Local quality

2Measurement precision

If multiple furnaces, air conditioners, and heat pumps are installed to service different rooms, then the temperature control precision for individual zones is improved, but the device complexity and cost increase

Engineering Contradiction:
Improvetemperature control precisionVSAvoidequipment complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent merges multiple heating and cooling functions into a single heat pump system that can serve multiple zones. By combining equipment while maintaining zone independence through individual thermostats and dampers, the system achieves precise temperature control without the complexity and cost of multiple separate systems.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The single heat pump system is designed to perform multiple functions - heating and cooling multiple different zones - making it a universal solution that replaces the need for separate furnaces, air conditioners, and heat pumps for each room, thereby reducing equipment complexity while maintaining precision.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Adaptability or versatility

If manually adjustable dampers and valves are installed in duct work to control airflow to different regions, then the adaptability to different temperature requirements is improved, but the ease of operation deteriorates due to time-consuming adjustments

Engineering Contradiction:
Improveadaptability to temperature requirementsVSAvoidease of damper adjustment
Core Design Contradiction:
Adaptability or versatilityVSEase of operation

Solution Approach 1:

The patent replaces static manually adjustable dampers with dynamic motorized dampers that can automatically adjust airflow based on real-time temperature demands from zone thermostats. This dynamic control system maintains adaptability to different temperature requirements while dramatically improving ease of operation through automation.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The system implements feedback control where zone thermostats continuously monitor temperature and automatically adjust damper positions to maintain desired temperature setpoints. This feedback mechanism eliminates the need for manual adjustments while maintaining high adaptability to changing temperature requirements.

Inventive Principle:
Principle #23Feedback

4Ease of operation

If manually adjustable dampers are set to a single position, then the ease of operation is improved, but the adaptability to different times of day and seasonal variations deteriorates

Engineering Contradiction:
Improveease of damper setupVSAvoidadaptability to time and seasonal variations
Core Design Contradiction:
Ease of operationVSAdaptability or versatility

Solution Approach 1:

The patent transforms static dampers into dynamic, motorized components that automatically adjust their positions based on real-time temperature demands, time of day, and seasonal conditions. This maintains ease of operation through simple thermostat setup while achieving high adaptability through automated response to changing conditions.

Inventive Principle:
Principle #15Dynamics

Data Source

PatentUS7775448B2System and method for heat pump oriented zone control
Publication Date: 2010.08.17 ARZEL ZONING TECH
  • US7775448B2 patent drawing
  • US7775448B2 patent drawing
  • US7775448B2 patent drawing

AI summary

A system and method to control environmental parameters of pre-defined zones within an environment using an electronic controller are disclosed. The system includes an electronic controller which enables a weighting value to be assigned to each zone within the environment. The electronic controller also detects any zone service calls from sensor devices associated with each of the zones and determines a cumulative weighting value in response to the detected zone service calls. The electronic controller selects a staging combination from at least two possible staging combinations in response to at least the cumulative zone weighting value.