Heat-Responsive Grill Scraper for Conformable Debris Removal

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Solution Overview

Problem

Commercially available grill cleaning tools often become clogged with debris and struggle to effectively remove charred debris from the rounded surfaces of grill grates, leaving behind residue that affects the taste and appearance of food.

Innovation Solution

A barbeque grill scraper with a scraping end made of heat-responsive material, such as wood species, that conforms to the grill surface as it is slid back and forth, forming grooves that match the surface profile, allowing for thorough cleaning of char and debris without damaging the surface.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Manufacturing precision

If a hard scraping surface is used to clean the grill grate, then the upper surface can be cleaned effectively, but the rounded surfaces and sides cannot be cleaned properly

Engineering Contradiction:
Improvecleaning effectiveness on upper surfaceVSAvoidconformability to rounded surfaces
Core Design Contradiction:
Manufacturing precisionVSAdaptability or versatility

Solution Approach 1:

The scraping surface is made of a heat-responsive material that changes its physical properties (softness/flexibility) in response to the heat of the grill grate. When heated, the material becomes more compliant and conformable to the rounded contours of the grate, while remaining effective at removing charred debris through the scraping action.

Inventive Principle:
Principle #35Parameter changes

2Productivity

If a brush is used to clean the grill grate, then debris can be removed, but the brush becomes clogged with debris making it ineffective

Engineering Contradiction:
Improvedebris removal capabilityVSAvoidcleaning effectiveness over time
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The invention extracts the bristles from the cleaning tool and replaces them with a solid scraping surface. This eliminates the problem of bristle clogging while maintaining the ability to remove debris through the scraping action of the heat-responsive material.

Inventive Principle:
Principle #2Taking out (Extraction)

3Force

If a rigid scraper is used to clean the grill grate, then scraping force can be applied, but the scraper cannot conform to the contours of the grill surface

Engineering Contradiction:
Improvescraping force applicationVSAvoidconformability to grill surface contours
Core Design Contradiction:
ForceVSShape

Solution Approach 1:

The scraper material undergoes a parameter change in response to heat, transitioning from a rigid state at room temperature to a more compliant state when heated by the grill surface. This allows the scraper to maintain structural integrity for applying force while becoming conformable to the grill contours during use.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The heat-responsive scraper effectively removes char and debris from all areas of the grill surface, ensuring a clean and satisfactory cooking experience without damaging the grill or leaving residue, and can be replaced or modified for different grilling conditions.

Implementation Method 1

the scraping end conforms to the physical layout of the cooking grate... a combination of pressure applied by a user as well as the heat of the grill surface results in the formation of individual grooves along the conformable scraping edge

Methodology Applied
Scientific EffectHeat-responsive material softening: Melting

Data Source

PatentUS12035870B2BBQ grill scraper
Publication Date: 2024.07.16 THOMPSON BROS
  • US12035870B2 patent drawing
  • US12035870B2 patent drawing
  • US12035870B2 patent drawing

AI summary

A barbeque grill scraper and related methods of use that utilize a scraping end formed of a heat-responsive material to remove char and other debris from the grilling surface. The grill scraper includes a conformable scraping edge formed of the heat-responsive material. As the conformable scraping edge is drawn back and forth along the heated grilling surface, a combination of pressure applied by a user as well as the heat of the grill surface results in the formation of individual grooves along the conformable scraping edge, wherein each groove is formed to match an upper profile of the grilling surface. Over time, the grooves fully conform to the upper profile of the grilling surface such that an entire cooking surface can be scraped clean of char and debris.