Heat-Sensitive Optical Probes for Real-Time Ablation Monitoring

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Solution Overview

Problem

Current electrosurgical systems face challenges in controlling and monitoring thermal spread during procedures, leading to potential thermal injury to surrounding tissue, and there is a need for real-time assessment of ablation margins and feedback control to improve patient safety and outcomes.

Innovation Solution

The use of heat-sensitive optical probes that utilize spectral properties of light to provide real-time heat-distribution data, allowing for the display of ablated zone size and position, and enabling adjustment of energy delivery parameters to prevent excessive thermal spread and ensure accurate ablation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If electromagnetic energy is applied to ablate tumor tissue, then tumor destruction is achieved, but thermal spread causes damage to surrounding healthy tissue

Engineering Contradiction:
Improvetumor ablation effectivenessVSAvoidthermal injury to surrounding tissue
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The patent employs real-time feedback control by monitoring tissue impedance changes during RF ablation and automatically adjusting power delivery accordingly. The system continuously measures impedance at the electrode-tissue interface and uses this information to modulate the RF power, preventing excessive thermal spread while maintaining effective tumor ablation. This closed-loop control ensures that energy delivery is dynamically adapted to actual tissue conditions.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The system performs preliminary impedance characterization before full-power ablation to establish a baseline of healthy tissue properties. By pre-mapping the electrical characteristics of surrounding tissues, the system can predict thermal spread patterns and adjust ablation parameters in advance to protect critical structures, rather than reacting to damage after it occurs.

Inventive Principle:
Principle #10Preliminary action

2Area of stationary object

If high power is delivered to achieve complete ablation, then ablation zone coverage is improved, but control precision decreases leading to collateral damage

Engineering Contradiction:
Improveablated zone coverageVSAvoidablation margin control precision
Core Design Contradiction:
Area of stationary objectVSManufacturing precision

Solution Approach 1:

The patent implements dynamic power modulation where the RF power delivery is continuously varied based on real-time impedance measurements. Instead of delivering constant high power, the system adapts power levels moment-to-moment according to tissue response, enabling precise control of the ablation zone boundaries while maintaining adequate coverage. This dynamic adjustment allows the ablation front to progress controllably without sudden thermal spikes that would compromise precision.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The system changes multiple parameters simultaneously including power amplitude, pulse duration, and duty cycle based on impedance feedback. By modulating these parameters in coordination, the system can expand the ablation zone when needed while maintaining sharp boundaries at the margins. For example, increasing power amplitude combined with shorter pulse durations allows deeper penetration without excessive lateral thermal spread.

Inventive Principle:
Principle #35Parameter changes

3Object-affected harmful factors

If real-time monitoring is implemented to improve safety, then patient safety is enhanced, but device complexity increases

Engineering Contradiction:
Improvecollateral tissue damageVSAvoidmonitoring system complexity
Core Design Contradiction:
Object-affected harmful factorsVSDevice complexity

Solution Approach 1:

The patent makes the RF electrode serve multiple functions: it simultaneously delivers therapeutic RF power for ablation and acts as a sensing electrode for impedance measurement. This multi-functionality eliminates the need for separate monitoring electrodes or sensors, reducing device complexity while maintaining real-time monitoring capability. The same electrical pathway used for therapy provides the monitoring signal.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The system uses the tissue's own electrical properties (impedance) as the monitoring parameter, requiring no external tracers, dyes, or additional sensors. The tissue itself provides the feedback signal through its natural electrical characteristics, which change predictably during heating and ablation. This self-service approach simplifies the monitoring system by leveraging inherent tissue properties rather than requiring external monitoring infrastructure.

Inventive Principle:
Principle #25Self-service

4Manufacturing precision

If power settings are manually adjusted to compensate for tissue transformations, then treatment accuracy is improved, but procedure time increases

Engineering Contradiction:
Improvetissue effect accuracyVSAvoidprocedure duration
Core Design Contradiction:
Manufacturing precisionVSLoss of time

Solution Approach 1:

The patent maintains continuous automated impedance monitoring and power adjustment throughout the entire ablation procedure without interruption. The system continuously adapts power delivery based on real-time tissue state, eliminating the need for manual pauses to assess tissue transformation. This continuous automated control maintains treatment accuracy while reducing procedure time by removing manual intervention cycles.

Inventive Principle:
Principle #20Continuity of useful action

Solution Approach 2:

The system replaces manual clinician judgment and mechanical adjustment with automated electronic control algorithms. The processor automatically interprets impedance signals and adjusts power settings without requiring manual intervention, substituting electronic automation for manual mechanical adjustment. This substitution maintains precision while dramatically reducing the time required for power setting adjustments during the procedure.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution enables precise control of energy delivery, reducing collateral tissue damage and improving the accuracy of ablation procedures by providing real-time feedback and allowing for termination of ablation when the ablated zone exceeds target tissue margins.

Implementation Method 1

Each heat-sensitive optical probe is adapted to utilize spectral properties of light to access one or more optical fiber portions of the heat-sensitive optical probe in response to heat

Methodology Applied
Scientific EffectSpectral properties of light: Absorption Spectroscopy

Implementation Method 2

When electrical energy and/or electromagnetic energy is introduced to tissue, the energy-tissue interaction produces excitation of molecules, creating molecular motion that results in the generation of heat

Methodology Applied
Scientific EffectElectromagnetic energy to heat conversion: Dielectric Heating

Data Source

PatentUS10271829B2Heat-sensitive optical probes
Publication Date: 2019.04.30 COVIDIEN LP
  • US10271829B2 patent drawing
  • US10271829B2 patent drawing
  • US10271829B2 patent drawing

AI summary

A method of directing energy to tissue includes the initial steps of determining target tissue location and/or target tissue margins, positioning an ablation device for delivery of energy to target tissue, and positioning one or more heat-sensitive optical probes into a tissue region to be monitored. Each heat-sensitive optical probe is adapted to utilize spectral properties of light to access one or more optical fiber portions of the heat-sensitive optical probe in response to heat. The method also includes the steps of applying energy to the ablation device, continuing ablation while size and/or position of ablated zone which received heat above a threshold value is displayed on a monitor using one or more electrical signals generated by the one or more heat-sensitive optical probes, and determining whether the ablated zone displayed on the monitor is larger than the target tissue margins.