Heat Sink Clip With Pivot Actuator For Reduced Mounting Force

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Solution Overview

Problem

Conventional heat sink clips require excessive force to operate, making it difficult to mount the locking foot onto the retention module, which complicates the securement of the heat sink to the heat generating unit.

Innovation Solution

A heat sink clip design featuring a body with a spring plate and an actuating member with a hinge portion, allowing the movable fastener to be pivotally secured and easily locked into place, reducing the required operational force through a self-locking mechanism.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Strength

If a conventional heat sink clip with a movable fastener and operation handle is used, then the heat sink can be mounted to the CPU, but excessive force is required to press the operation handle downwardly to secure the locking foot to the retention module

Engineering Contradiction:
Improvemounting forceVSAvoidoperational difficulty
Core Design Contradiction:
StrengthVSEase of operation

Solution Approach 1:

The patent transforms the static pressing operation into a dynamic rotational motion. The actuating member rotates about the hinge portion, converting a simple downward press into a leveraged rotational movement that reduces the force required to engage the locking foot with the retention module.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent changes the operational dimension from linear (downward pressing) to rotational (pivoting motion). By mounting the actuating member to pivot about the hinge portion in a direction substantially perpendicular to the body, the operation moves from one-dimensional linear force application to two-dimensional rotational movement, providing mechanical advantage.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Reliability

If the operation handle is pressed downwardly to secure the locking foot, then the heat sink can be secured to the CPU, but it requires a lot of force and is not easy for the operator to mount

Engineering Contradiction:
Improvesecurement reliabilityVSAvoidmounting ease
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The rotational actuation mechanism provides a more favorable force application curve during the engagement process. The lever arm length changes dynamically during rotation, providing increasing mechanical advantage as the locking foot approaches engagement with the retention module, making the operation easier while ensuring reliable securement.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The hinge portion acts as an intermediary element that mediates between the operator's input force and the locking foot's engagement force. By introducing this pivot point, the system transforms direct pressing into a leveraged rotational motion that reduces operational difficulty while maintaining securement reliability.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Strength

If a conventional clip design is used, then the heat sink can be mounted, but the device complexity increases due to the need for high-force operation mechanisms

Engineering Contradiction:
Improveclamping forceVSAvoidclip structure complexity
Core Design Contradiction:
StrengthVSDevice complexity

Solution Approach 1:

The patent divides the clip into distinct functional segments: the body, the actuating member with hinge portion, and the movable fastener with locking foot. This segmentation allows each component to perform its specific function efficiently, reducing the overall complexity compared to a monolithic design that would require over-engineered force application mechanisms.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

By introducing the pivotable actuating member, the patent creates a dynamic mechanism that generates high clamping force through rotational motion rather than requiring a complex static force multiplication system. The hinge-based leverage mechanism is simpler than alternative high-force transmission mechanisms while achieving the same clamping effect.

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The design facilitates easier and more efficient mounting of the heat sink by reducing the necessary operational force, ensuring secure contact between the heat sink and the heat generating unit while maintaining ease of assembly and disassembly.

Implementation Method 1

The actuating member is pivotably mounted to the securing portion of the body in a direction substantially perpendicular to the body, and the actuating member is turnable relative to the body between a locked position and an unlocked position

Methodology Applied
Scientific EffectMechanical Advantage: Mechanical Advantage

Data Source

PatentUS7292442B2Heat sink clip and assembly
Publication Date: 2007.11.06 CHAMP TECH OPTICAL (FOSHAN) CORP
  • US7292442B2 patent drawing
  • US7292442B2 patent drawing
  • US7292442B2 patent drawing

AI summary

A heat sink clip and an assembly incorporating such clip are provide. The heat sink clip comprises: a body, an actuating member and a movable fastener. The body has a securing portion formed at one end thereof. The actuating member has a hinge portion thereof. The movable fastener is secured to the hinge portion of the actuating member. The actuating member is pivotably mounted to the securing portion of the body in a direction substantially perpendicular to the body, and the actuating member is turnable relative to the body between a locked position and an unlocked position.