Integrated Heat Sink and Shielding Can for Thermal Management

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Existing electrical device packages face challenges in balancing heat dissipation, electromagnetic compatibility, and space consumption, with a need to improve these aspects while reducing the number of components and overall size.

Innovation Solution

The use of a heat sink with surface-enlarging structures as a cap for the electromagnetic shielding encapsulation, combined with a gasket material for thermal conductivity and electromagnetic shielding, reduces the number of components and space consumption while enhancing heat dissipation and electromagnetic shielding.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If traditional separate heat sink and electromagnetic shielding components are used, then heat dissipation and electromagnetic compatibility are achieved, but the number of components and space consumption increase

Engineering Contradiction:
Improveheat dissipation and electromagnetic compatibilityVSAvoidnumber of components
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent combines the heat sink and electromagnetic shielding components into a single integrated structure. The shielding can acts as both the electromagnetic shielding enclosure and the heat dissipation component, eliminating the need for separate heat sink components while maintaining both functions effectively

Inventive Principle:
Principle #5Merging (Combining)

2Reliability

If traditional separate heat sink and electromagnetic shielding components are used, then heat dissipation and electromagnetic compatibility are achieved, but space consumption increases

Engineering Contradiction:
Improveheat dissipation and electromagnetic compatibilityVSAvoidspace consumption
Core Design Contradiction:
ReliabilityVSVolume of moving object

Solution Approach 1:

The shielding can is designed to perform dual functions as both electromagnetic shielding and heat dissipation, reducing the overall volume required by eliminating separate components and their associated mounting spaces, gaps, and interfaces

Inventive Principle:
Principle #5Merging (Combining)

3Temperature

If heat dissipation is improved through additional components, then thermal resistance is reduced, but device complexity and space consumption increase

Engineering Contradiction:
Improvethermal resistance and junction temperatureVSAvoidnumber of components
Core Design Contradiction:
TemperatureVSDevice complexity

Solution Approach 1:

The shielding can is designed with multi-functionality, serving as both the electromagnetic shielding enclosure and the heat dissipation component. The thermal conductivity of the shielding can material enables effective heat dissipation without requiring additional heat sink components

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The patent merges the heat dissipation function into the shielding can structure itself, using the can's inherent thermal conductivity and surface area for heat dissipation, thereby reducing thermal resistance without adding component complexity

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration effectively reduces thermal resistance and junction temperature, enabling efficient heat dissipation and electromagnetic shielding without compromising space or adding extra components, thus improving the performance and reliability of electrical devices.

Implementation Method 1

a gasket material for thermal conductivity and electromagnetic shielding

Methodology Applied
Scientific EffectThermal conduction: Conduction (thermal)

Implementation Method 2

a heat sink mounted to the sidewalls of the electromagnetic shielding encapsulation, wherein the heat sink forms a cap of the electromagnetic shielding encapsulation

Methodology Applied
Scientific EffectHeat dissipation: Heat Sink

Implementation Method 3

a gasket material for thermal conductivity and electromagnetic shielding

Methodology Applied
Scientific EffectElectromagnetic shielding: Faraday Cage

Data Source

PatentUS10763218B2Electrical devices and methods for forming electrical devices
Publication Date: 2020.09.01 INTEL CORP
  • US10763218B2 patent drawing
  • US10763218B2 patent drawing
  • US10763218B2 patent drawing

AI summary

An electrical device includes at least one electrical component arranged on a carrier substrate and sidewalls of an electromagnetic shielding encapsulation arranged on the carrier substrate. The sidewalls of the electromagnetic shielding encapsulation laterally surround the at least one electrical component. Further, the electrical device includes a heat sink mounted to the sidewalls of the electromagnetic shielding encapsulation. The heat sink forms a cap of the electromagnetic shielding encapsulation and the heat sink includes surface-enlarging structures at a front side of the heat sink.