Heat source optimization system

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Conventional direct expansion heat pump systems pose safety risks due to refrigerant leaks, as the refrigerant can displace oxygen in enclosed spaces, leading to suffocation hazards, and are not easily detectable by sight or smell, necessitating a solution that enhances safety and efficiency while maintaining operational flexibility.

Innovation Solution

A heat source optimization system that dynamically switches between air exchange and geothermal/earth loop configurations without reversing valving or changing compressor direction, utilizing a processor-controlled system to manage refrigerant flow and optimize heat sources/sinks, and features a variable speed compressor and multiple-speed drive to adjust operations based on demand, using non-toxic secondary fluids like water or water-glycol mixtures for heating and cooling.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If conventional direct expansion heat pump systems are used, then the system structure is simple and cost-effective, but refrigerant leaks can displace oxygen in enclosed spaces causing suffocation hazards that are not easily detectable

Engineering Contradiction:
Improvesystem structure simplicityVSAvoidrefrigerant leak safety risk
Core Design Contradiction:
Ease of manufactureVSObject-affected harmful factors

Solution Approach 1:

The system separates the refrigerant circuit from the heated/cooled space by introducing a secondary fluid circuit. The refrigerant remains confined to the heat pump unit while the secondary fluid (water or water-glycol mixture) circulates through heat exchangers in the space, eliminating the risk of refrigerant leakage into the enclosed space while maintaining thermal transfer functionality.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

A secondary fluid acts as an intermediary between the refrigerant and the space to be heated or cooled. The refrigerant transfers heat to or from the secondary fluid through heat exchangers, and the secondary fluid then distributes this thermal energy within the space, eliminating direct refrigerant presence in the space and thus the associated safety hazards.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Productivity

If the system dynamically switches between air exchange and geothermal/earth loop configurations, then heat source optimization and efficiency are improved, but system complexity and control mechanism requirements increase

Engineering Contradiction:
Improvesystem efficiencyVSAvoidsystem configuration complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The system employs dynamic switching capabilities that allow it to adapt between different heat source configurations (air exchange, geothermal, earth loop) based on real-time operational conditions. The controller monitors parameters such as temperature differentials, energy efficiency metrics, and environmental conditions to automatically select the optimal heat source, enabling the system to maintain peak efficiency across varying operational scenarios.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The heat pump system is designed with multi-functionality to operate with multiple types of heat sources (air, groundwater, earth loops) using the same basic refrigerant circuitry. By incorporating universal heat exchanger interfaces and a intelligent controller that can manage different operational modes, the system achieves adaptability without requiring fundamentally different hardware configurations for each heat source type.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Use of energy by moving object

If a variable speed compressor and multiple-speed drive are used, then operational flexibility and energy efficiency are improved, but device complexity and control requirements increase

Engineering Contradiction:
Improveenergy efficiencyVSAvoidcompressor control complexity
Core Design Contradiction:
Use of energy by moving objectVSDevice complexity

Solution Approach 1:

The system utilizes variable speed control of the compressor and multiple-speed operation of the drive mechanism to optimize performance across different loading conditions. By continuously adjusting compressor speed and refrigerant flow parameters based on actual heating or cooling demands, the system maintains high efficiency part-load operation while the controller manages the increased complexity of variable speed control.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system reduces the risk of refrigerant-related injuries by using non-toxic secondary fluids and enhances efficiency by dynamically optimizing heat sources and sinks, ensuring continuous operation and minimizing refrigerant leaks, while maintaining flexibility and safety.

Implementation Method 1

a refrigerant compressor configured to compress a refrigerant

Methodology Applied
Scientific EffectCompression: Compression

Implementation Method 2

heat exchangers in forced-air systems to either allow for absorption of heat from a space for the cooling such space or for absorption heat from the outdoors for the heating of such space

Methodology Applied
Scientific EffectHeat exchange: Heat Exchanger

Implementation Method 3

heat pump systems using a vapor compression cycle

Methodology Applied
Scientific EffectPhase change: Phase Change

Data Source

PatentUS11067317B2Heat source optimization system
Publication Date: 2021.07.20 FERIA RALPH
  • US11067317B2 patent drawing
  • US11067317B2 patent drawing
  • US11067317B2 patent drawing

AI summary

A heat source optimization system capable of alternating configurations between an air exchange system and a geothermal system and/or earth loop systems depending on an instantaneous need and/or desire for taking in or discharging heat, while simultaneously remaining operational and without reversing valving or changing the rotational direction of a refrigerant compressor. The system manages refrigerant, and, via a processor and/or controller system, determines where to obtain refrigerant and also the quantity of refrigerant to be obtained. Additionally, the system, via a processor and/or controller system, both determines the optimal location or locations from which to take in heat or to which heat is to be rejected.