Heat source system and control method therefor

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Solution Overview

Problem

Existing heat source systems face challenges in maintaining a stable supply water temperature when the number of operating heat source machines changes, leading to deviations from the target temperature, as existing methods either excessively lower or fail to adequately control the supply water temperature.

Innovation Solution

A heat source system that calculates a compensation temperature to maintain the supply water temperature near the target by adjusting the outlet temperature setting of operational heat source machines and setting the flow rate of added or subtracted machines, anticipating and predicting changes in supply water temperature to supplement capability shortfalls and prevent deviations.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Temperature

If the set value of cold/hot water outlet temperature is excessively lowered to suppress rise in supply water temperature, then the supply water temperature becomes excessively lowered and may be separated from target supply water temperature, but if the set value is not lowered, then the supply water temperature rises excessively above target supply water temperature

Engineering Contradiction:
Improvesupply water temperature stabilityVSAvoidtarget temperature tracking accuracy
Core Design Contradiction:
TemperatureVSLoss of information

Solution Approach 1:

The system performs preliminary action by changing the outlet temperature set value before the heat source machine is actually started or stopped. When a heat source machine is to be added, the outlet temperature set value is lowered in advance; when a machine is to be subtracted, the set value is raised in advance. This preliminary adjustment compensates for the temperature fluctuations that would occur during machine transitions, ensuring the supply water temperature remains close to the target temperature throughout the transition process.

Inventive Principle:
Principle #10Preliminary action

2Temperature

If the flow rate of refrigerator is set higher than anticipated flow rate, then rise in supply water temperature is suppressed, but when cold water outlet setting temperature is not lowered, then supply water temperature becomes higher than target supply water temperature

Engineering Contradiction:
Improvesupply water temperature controlVSAvoidflow rate efficiency
Core Design Contradiction:
TemperatureVSProductivity

Solution Approach 1:

The system applies parameter changes by dynamically adjusting both the outlet temperature set value and the flow rate of the heat source machine. When a machine is added, the outlet temperature set value is lowered and the flow rate is set higher than anticipated; when a machine is subtracted, the outlet temperature set value is raised and the flow rate is reduced. These coordinated parameter changes ensure that supply water temperature is maintained close to target while optimizing flow rate efficiency.

Inventive Principle:
Principle #35Parameter changes

3Speed

If heat source machine is started immediately when capability is needed, then response time is reduced, but supply water temperature temporarily separates from target temperature during capability exercise period

Engineering Contradiction:
Improveresponse speedVSAvoidsupply water temperature stability
Core Design Contradiction:
SpeedVSTemperature

Solution Approach 1:

The system performs preliminary action by adjusting the outlet temperature set value before the heat source machine starts operation. When a machine is to be added, the outlet temperature set value is lowered in advance of the machine start. This preliminary adjustment compensates for the temperature rise that would occur when the machine starts and begins exercising its capability, allowing the machine to start immediately for fast response while maintaining supply water temperature stability.

Inventive Principle:
Principle #10Preliminary action

Data Source

PatentUS11060741B2Heat source system and control method therefor
Publication Date: 2021.07.13 MITSUBISHI HEAVY IND THERMAL SYST
  • US11060741B2 patent drawing
  • US11060741B2 patent drawing
  • US11060741B2 patent drawing

AI summary

The purpose of the present invention is to maintain a water supply temperature close to a target water supply temperature at the time of a change in the number of heat source machines operating. A heat source system of the present invention anticipates a case where a prescribed minimum flow rate is set for heat source machines that are subject to addition or removal, and calculates, as compensation temperatures, hot and cold water outlet temperatures of the heat source machines so that the water supply temperature in such a case will match a target water supply temperature, and changes the hot and cold water outlet temperature settings of the operating heat source machines to the compensation temperatures. After that, the heat source machines that are subject to addition or removal are either started up or stopped, and the set flow rate for the heat source machines that are subject to addition or removal is set to the minimum flow rate.