Heat source system controlling device, heat source system, heat source system controlling method, and heat source system controlling program

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Solution Overview

Problem

Complex heat source systems face challenges with underload and overload operations due to differences in responding speeds between heat-pump type and absorption-type chillers when changing chilled or heated water leaving temperatures, leading to potential stops and inefficiencies.

Innovation Solution

A heat source system controlling device and method that adjusts the heat transfer medium leaving temperature of the higher COP heat source machine to prevent underload stops in the lower COP machine by predicting and managing the post-change operation state, using thresholds and load factors to avoid transient fluctuations and ensure stable operation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Loss of energy

If the heat transfer medium leaving temperature of the first heat source machine is changed to improve system COP, then the overall efficiency is improved, but the second heat source machine may experience underload stop due to rapid temperature changes

Engineering Contradiction:
Improvesystem COPVSAvoidheat source machine operation continuity
Core Design Contradiction:
Loss of energyVSReliability

Solution Approach 1:

The control device predicts the post-change operation state of the second heat source machine before actually changing the heat transfer medium leaving temperature. This preliminary prediction action allows the system to anticipate potential underload stop conditions and adjust the temperature change accordingly, preventing reliability issues before they occur.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The control device uses feedback from the predicted operation state to determine whether to change the heat transfer medium leaving temperature. By continuously monitoring predicted load factors and comparing them against underload stop threshold values, the system adjusts temperature changes in real-time to maintain both efficiency and operational reliability.

Inventive Principle:
Principle #23Feedback

2Speed

If the heat transfer medium leaving temperature is changed rapidly to adjust heat generation, then the system responds faster to load changes, but transient fluctuations cause underload stops in absorption-type chillers

Engineering Contradiction:
Improveresponse speedVSAvoidheat source machine operation stability
Core Design Contradiction:
SpeedVSReliability

Solution Approach 1:

The control device performs preliminary prediction of the operation state before executing temperature changes. This advance assessment allows the system to plan temperature adjustments that achieve rapid response while avoiding the transient fluctuations that cause underload stops in absorption-type chillers.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The control device takes preliminary anti-action by predicting and preventing underload stop conditions before they occur. By assessing the predicted load factor and comparing it against threshold values, the system counteracts potential instability before transient fluctuations can cause operational disruptions.

Inventive Principle:
Principle #9Preliminary anti-action

3Stability of the object's composition

If the setting value for heat transfer medium leaving temperature is returned to original state, then the system maintains temperature balance, but the first heat source machine may experience underload stop due to insufficient temperature difference

Engineering Contradiction:
Improvetemperature balanceVSAvoidheat source machine operation continuity
Core Design Contradiction:
Stability of the object's compositionVSReliability

Solution Approach 1:

The control device performs preliminary prediction before returning the heat transfer medium leaving temperature to its original setting value. This advance assessment determines whether the first heat source machine would experience underload stop due to insufficient temperature difference, allowing the system to maintain temperature balance while preventing operational disruptions.

Inventive Principle:
Principle #10Preliminary action

4Loss of energy

If the heat transfer medium leaving temperature is changed to optimize heat distribution, then system efficiency improves, but the first heat source machine may experience overload operation

Engineering Contradiction:
Improveheat distribution efficiencyVSAvoidheat source machine operation safety
Core Design Contradiction:
Loss of energyVSReliability

Solution Approach 1:

The control device uses feedback from the predicted operation state to determine whether changing the heat transfer medium leaving temperature would cause overload in the first heat source machine. By monitoring predicted load factors and comparing them against overload threshold values, the system optimizes heat distribution efficiency while maintaining operational safety.

Inventive Principle:
Principle #23Feedback

Data Source

PatentUS11346563B2Heat source system controlling device, heat source system, heat source system controlling method, and heat source system controlling program
Publication Date: 2022.05.31 MITSUBISHI HEAVY IND THERMAL SYST
  • US11346563B2 patent drawing
  • US11346563B2 patent drawing
  • US11346563B2 patent drawing

AI summary

A superordinate controlling device for a heat source system (1) including a plurality of heat sources, the superordinate controlling device being applied to the heat source system (1) and controlling heat-pump type chillers (2a) and (2b) and absorption-type chillers (2c) and (2d) in such a manner that a heat transfer medium leaving temperature that is the temperature of a heat transfer medium supplied to an external load (6) is equal to a setting temperature. The heat-pump type chillers (2a) and (2b) each have a higher Coefficient of Performance (COP) than that of each of the absorption-type chillers (2c) and (2d). The superordinate controlling device includes a heat transfer medium leaving temperature changing means for carrying out heat transfer medium leaving temperature control, by changing the heat transfer medium leaving temperatures of the heat-pump type chillers (2a) and (2b), when a post-change prediction value of each of the absorption-type chiller (2c) and (2d) predicted based on a supposition that the heat transfer medium leaving temperatures of the heat-pump type chillers (2a) and (2b) are changed exceeds a second underload stop threshold value at which the corresponding one of the absorption-type chiller (2c) and (2d) would have an underload stop.