Heat Source Unit Valve Switching for Simultaneous Cooling and Heating

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Solution Overview

Problem

Existing air conditioner systems face challenges in efficiently performing simultaneous cooling and heating operations, particularly in managing refrigerant flow and heat exchange to maintain stable operation and prevent ice buildup in outdoor heat exchangers.

Innovation Solution

The air conditioner system incorporates a configuration with two heat exchange sections and four-way switching valves that allow for flexible operation modes, including simultaneous cooling and heating, by switching the roles of the heat exchange sections as radiators and evaporators, and using a secondary heat exchange section to reduce ice formation and maintain refrigerant balance.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If a single heat exchange section is used in outdoor units, then the device complexity is reduced, but the ability to perform simultaneous cooling and heating operations is limited

Engineering Contradiction:
Improvesimultaneous cooling and heating operation capabilityVSAvoidheat exchange section configuration
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The outdoor heat exchanger is divided into two independent heat exchange sections (first heat exchange section and second heat exchange section), each capable of functioning independently as an evaporator or radiator. This segmentation enables flexible configuration for simultaneous cooling and heating operations while maintaining manageable system complexity

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Each heat exchange section is designed to be multi-functional, capable of serving as either an evaporator or a radiator depending on the operational mode. The switching valves enable each section to adapt its function dynamically, allowing the system to perform cooling, heating, or simultaneous operations using the same physical components

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Productivity

If refrigerant flow is increased to enhance cooling capacity, then cooling performance improves, but ice accumulation in the heat exchanger increases

Engineering Contradiction:
Improvecooling capacityVSAvoidice accumulation
Core Design Contradiction:
ProductivityVSObject-affected harmful factors

Solution Approach 1:

By dividing the heat exchanger into two sections, the system can distribute refrigerant flow across both sections during cooling operation. This prevents excessive refrigerant concentration in a single section, reducing the risk of ice accumulation while maintaining adequate cooling capacity through combined heat exchange area

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The second heat exchange section can be optimized with different characteristics (such as smaller size or different heat transfer properties) compared to the first section. This local differentiation allows the second section to handle specific cooling loads without creating conditions favorable for ice accumulation, while the first section provides the primary cooling capacity

Inventive Principle:
Principle #3Local quality

3Volume of moving object

If the heat exchanger size is reduced to compact the outdoor unit, then the device size is reduced, but the heat exchange efficiency decreases

Engineering Contradiction:
Improveoutdoor unit sizeVSAvoidheat exchange efficiency
Core Design Contradiction:
Volume of moving objectVSLoss of energy

Solution Approach 1:

The heat exchanger is segmented into two compact sections that can be arranged in a space-efficient configuration within the outdoor unit housing. This segmentation allows for optimized spatial utilization, maintaining compact overall dimensions while preserving sufficient total heat exchange area and efficiency through the combined capability of both sections

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration enables stable operation by ensuring adequate heat exchange, preventing excessive refrigerant pressure and ice accumulation, and optimizing cooling and heating capacities, thus enhancing the system's efficiency and reliability.

Implementation Method 1

a compressor (11) configured to compress a refrigerant

Methodology Applied
Scientific EffectCompression: Compression

Implementation Method 2

a first heat exchange section (21) configured to exchange heat between the refrigerant and air; a second heat exchange section (22) configured to exchange heat between the refrigerant and the air

Methodology Applied
Scientific EffectHeat exchange: Heat Exchanger

Implementation Method 3

exchange heat between the refrigerant and air

Methodology Applied
Scientific EffectConvection: Convection

Implementation Method 4

exchange heat between the refrigerant and air

Methodology Applied
Scientific EffectConduction (thermal): Conduction (thermal)

Implementation Method 5

a first switching valve (35) configured to switch between a first state where the first switching valve (35) brings the high and low pressure gas connection pipe (3) and a discharge side of the compressor (11) into communication with each other

Methodology Applied
Scientific EffectValve control: Valve

Data Source

PatentUS20240167735A1Heat source unit and air conditioner
Publication Date: 2024.05.23 DAIKIN INDUSTRIES LTD
  • US20240167735A1 patent drawing
  • US20240167735A1 patent drawing
  • US20240167735A1 patent drawing

AI summary

A heat source unit includes a first switching valve configured to switch between a first state where the first switching valve brings a high and low pressure gas connection pipe and a discharge side of a compressor into communication with each other and a second state where the first switching valve brings the high and low pressure gas connection pipe and a suction side of the compressor into communication with each other; and a second switching valve configured to switch between a third state where while the second switching valve brings the discharge side of the compressor and a gas end of a first heat exchange section into communication with each other, the second switching valve brings the suction side of the compressor and a gas end of the second heat exchange section into communication with each other and a fourth state where while the second switching valve brings the discharge side of the compressor and the gas end of the second heat exchange section into communication with each other, the second switching valve brings the suction side of the compressor and the gas end of the first heat exchange section into communication with each other.