Heat Storage Casing With Movable Nucleation for Rapid Crystallization

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Existing heat storage materials take a long time to crystallize, making them unsuitable for applications where rapid cooling is required, such as in automobiles with short travel times between traffic lights.

Innovation Solution

A heat storage apparatus with a casing partitioned into multiple spaces, where movable components interact with the heat storage material to generate multiple crystal nuclei simultaneously, facilitating rapid crystallization through convection and movement, thereby accelerating the crystallization process.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If a latent heat cold storage material is cooled to a hydrate generation temperature or less, then the thermal storage density is improved, but the material remains in a supercooled state and crystallization is delayed

Engineering Contradiction:
Improvethermal storage densityVSAvoidcrystallization time
Core Design Contradiction:
Quantity of substanceVSLoss of time

Solution Approach 1:

The patent introduces movable components that move before complete crystallization occurs, creating contact portions between members with different thermal expansion coefficients. This preliminary action initiates crystal nucleus formation and prevents supercooling, enabling the material to transition from liquid to solid phase without remaining in a metastable supercooled state, thus resolving the time delay in crystallization while maintaining high thermal storage density

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The patent utilizes the difference in thermal expansion coefficients between the first member and the second member to create relative sliding at contact portions. This thermal expansion mechanism generates mechanical stress that triggers crystal nucleus formation, allowing the supercooled material to crystallize rapidly without requiring additional cooling time, thereby maintaining both high thermal storage density and reducing crystallization time

Inventive Principle:
Principle #37Thermal expansion

2Adaptability or versatility

If the heat storage material is used in applications with short travel times, then the adaptability to real-world conditions is improved, but the material cannot complete crystallization within the available time

Engineering Contradiction:
Improveadaptability to short travel time conditionsVSAvoidcrystallization duration
Core Design Contradiction:
Adaptability or versatilityVSDuration of action of moving object

Solution Approach 1:

The movable components are designed to initiate crystal nucleus formation through their movement and contact interactions before the available time expires. This preliminary crystallization action ensures that the phase change process begins early, allowing the material to complete crystallization within short timeframes suitable for applications like automobile air conditioning during brief traffic stops

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The patent introduces dynamic movable components that change position relative to the heat storage material, creating time-dependent mechanical interactions. This dynamic mechanism accelerates the crystallization process by continuously generating new contact portions and crystal nuclei throughout the material, reducing the total crystallization duration to match the short travel times in real-world applications

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The apparatus enables the complete crystallization of heat storage materials within a short time, such as one minute, allowing for efficient cooling of vehicles even during brief stops, by diffusing crystal nuclei throughout the material.

Implementation Method 1

a method of completing crystallization of a heat storage material

Methodology Applied
Scientific EffectCrystallization: Crystallisation

Implementation Method 2

generate multiple crystal nuclei simultaneously

Methodology Applied
Scientific EffectNucleation: Nucleation

Implementation Method 3

a latent heat storage material that is capable of storing cold heat and dissipating the cold heat as demanded

Methodology Applied
Scientific EffectPhase change: Phase Change

Implementation Method 4

a latent heat cold storage material having a high thermal storage density that allows a hydrate called a clathrate hydrate to be formed by cooling

Methodology Applied
Scientific EffectLatent heat: Latent Heat

Implementation Method 5

facilitating rapid crystallization through convection and movement, thereby accelerating the crystallization process

Methodology Applied
Scientific EffectConvection: Convection

Data Source

PatentUS10222095B2Heat storage apparatus and method of completing crystallization of heat storage material
Publication Date: 2019.03.05 PANASONIC HOLDINGS CORP
  • US10222095B2 patent drawing
  • US10222095B2 patent drawing
  • US10222095B2 patent drawing

AI summary

A heat storage apparatus according to the present disclosure includes a casing, a heat storage material, and movable components. An internal space in the casing is partitioned into a plurality of spaces. The heat storage material is located in each of the plurality of spaces. At least one movable component is disposed in contact with the heat storage material in each of the plurality of spaces, and is capable of changing a position thereof relative to a position of the casing as time proceeds.