Heat Storage Steam Generation for Power Plant Load Response

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Solution Overview

Problem

Conventional steam power generation facilities face challenges in rapidly responding to load increase requests due to minimum load constraints and the inefficiency in utilizing surplus steam, leading to prolonged times in reaching required load levels.

Innovation Solution

Incorporating a heat storage and steam generation device that stores surplus energy as heat using chemical reactions, allowing for rapid steam generation and supply to the system during peak demand, thereby enhancing load responsiveness.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If the boiler operates at minimum load constraint, then equipment constraints are satisfied, but the load increase rate is limited and responsiveness to load increase requests deteriorates

Engineering Contradiction:
Improveequipment constraint satisfactionVSAvoidload increase rate
Core Design Contradiction:
ReliabilityVSProductivity

Solution Approach 1:

The system performs preliminary action by generating and storing steam in the steam storage tank before load increase requests occur. During daytime when renewable energy is abundant, the boiler operates at minimum load while excess steam is stored. When evening load increase requests occur, the stored steam is immediately supplied to the steam turbine, eliminating the delay associated with traditional boiler ramp-up procedures.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The steam storage tank serves as an intermediary between the boiler and the steam turbine. It decouples the boiler operation from the steam turbine demand, allowing the boiler to operate at stable minimum load while the steam tank buffers and releases steam during peak demand periods, thus improving load responsiveness without violating equipment constraints.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Reliability

If surplus steam is dumped into the condenser, then minimum load constraint is maintained, but heat energy is wasted

Engineering Contradiction:
Improveminimum load maintenanceVSAvoidheat energy waste
Core Design Contradiction:
ReliabilityVSLoss of energy

Solution Approach 1:

The system converts the previously harmful action of dumping surplus steam into a beneficial storage opportunity. Excess steam that would have been wasted is now captured and stored in the steam storage tank during daytime, then utilized during evening peak demand, transforming energy waste into a valuable resource for improving load responsiveness.

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

Solution Approach 2:

Instead of permanently discarding surplus steam through the condenser, the system recovers and stores it in the steam storage tank. The stored steam is then recovered and utilized during periods of high demand, creating a circular energy utilization system that eliminates waste and improves overall efficiency.

Inventive Principle:
Principle #34Discarding and recovering

3Productivity

If steam generation amount is increased in conventional facilities, then load demand can be met, but predetermined time is required for steam to reach required temperature and pressure

Engineering Contradiction:
Improvesteam generation amountVSAvoidtime to reach required load
Core Design Contradiction:
ProductivityVSLoss of time

Solution Approach 1:

The system performs preliminary steam generation and storage during daytime when renewable energy is abundant and load demand is low. The steam is generated, stored in the steam storage tank, and held ready at the required temperature and pressure. When evening load increase requests occur, the pre-prepared steam is immediately supplied to the turbine, eliminating the time delay associated with traditional rapid steam generation procedures.

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution enables steam power generation facilities to quickly respond to load increase requests, reducing the time to reach required load levels and improving responsiveness by utilizing stored heat to generate steam efficiently.

Implementation Method 1

a heat storage and steam generation device 60 having a heat storage function that uses surplus energy generated in an own system to store heat

Methodology Applied
Scientific EffectChemical reactions for heat storage: Exothermic Reaction

Data Source

PatentUS20250012207A1Power generation facility
Publication Date: 2025.01.09 KK TOSHIBA
  • US20250012207A1 patent drawing
  • US20250012207A1 patent drawing
  • US20250012207A1 patent drawing

AI summary

A power generation facility in an embodiment includes: a boiler; a high-pressure turbine to which steam generated in the boiler is introduced; a low-pressure turbine provided downstream of the high-pressure turbine; and a condenser that condenses steam discharged from the low-pressure turbine. The power generation facility further includes: a feed pipe that leads feedwater in the condenser to the boiler; a heat storage and steam generation device that has a heat storage function that uses surplus energy generated in an own system to store heat, and a steam generation function that has part of feedwater led by the feed pipe introduced thereinto and turns the feedwater into steam by the stored heat; and a steam supply pipe that supplies steam generated in the heat storage and steam generation device to an own system.