Heat-storing apparatus with solid filling material

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Solution Overview

Problem

Existing heat-storing systems face limitations in efficiently storing and utilizing thermal energy due to the low boiling point of water, leading to wasted energy, large space requirements, and inability to manage heat intermittently, especially in domestic heating systems.

Innovation Solution

A heat-storing apparatus with a solid filling material, such as basalt grit, within a heat-insulated housing, utilizing a gaseous heat transfer medium like air, allowing for independent operation of heat input and removal units, and featuring a thermal shielding unit to prevent overheating, enabling controlled and efficient storage and release of thermal energy at high temperatures.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Temperature

If water is used as heat storage medium, then heat storage capacity is sufficient for low temperatures, but storage temperature is limited by low boiling point (about 100°C)

Engineering Contradiction:
Improvestorage temperatureVSAvoidheat storage capacity
Core Design Contradiction:
TemperatureVSQuantity of substance

Solution Approach 1:

The patent changes the physical state of the heat storage medium from liquid (water) to solid (granular material such as ceramics, rocks, or metals). This phase change enables the system to operate at temperatures above 100°C without the limitations of water's boiling point, while maintaining high heat storage capacity through the solid material's thermal properties and density.

Inventive Principle:
Principle #35Parameter changes

2Quantity of substance

If heat storage tank volume is increased to meet heat demand, then heat storage capacity increases, but space requirement increases

Engineering Contradiction:
Improveheat storage capacityVSAvoidtank volume
Core Design Contradiction:
Quantity of substanceVSVolume of stationary object

Solution Approach 1:

By changing from liquid to solid heat storage medium, the system achieves higher density and specific heat capacity per unit volume. The granular solid material allows for more compact storage configurations, reducing the overall tank volume required to achieve the same or greater heat storage capacity compared to water-based systems.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent employs composite structures combining granular solid heat storage material with a matrix material or containment structure. This composite approach optimizes both heat storage capacity and space utilization, allowing efficient packing of the granular material while maintaining structural integrity and thermal performance.

Inventive Principle:
Principle #40Composite materials

3Loss of energy

If intermittent heat input is required to match heat demand, then energy efficiency improves, but combustion apparatus cannot achieve intermittent operation

Engineering Contradiction:
Improveenergy efficiencyVSAvoidoperational flexibility
Core Design Contradiction:
Loss of energyVSEase of operation

Solution Approach 1:

The system performs preliminary heat storage during periods when heat supply exceeds demand. The solid heat storage medium accumulates thermal energy in advance, allowing the combustion apparatus to operate continuously at optimal efficiency while the storage system buffers the thermal energy for later use when demand exceeds supply.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The solid heat storage medium enables continuous heat supply to the heating system by decoupling the continuous operation of the combustion apparatus from the intermittent heat demand. The stored thermal energy in the solid medium provides a continuous buffer, ensuring uninterrupted heat delivery while allowing the combustion system to maintain steady, efficient operation.

Inventive Principle:
Principle #20Continuity of useful action

4Use of energy by moving object

If water-based heat storage is used, then heat transfer is efficient, but temperature must be reduced below 100°C for safe operation

Engineering Contradiction:
Improveheat transfer efficiencyVSAvoidoperating temperature
Core Design Contradiction:
Use of energy by moving objectVSTemperature

Solution Approach 1:

The patent transitions from liquid to solid heat storage medium, fundamentally changing the thermal transfer mechanism. The solid granular material conducts and convects heat efficiently through its particle-to-particle contact and airflow pathways, maintaining high heat transfer effectiveness while enabling operation at temperatures far exceeding water's boiling point.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The apparatus effectively stores and releases thermal energy at high temperatures, increasing storage capacity per unit volume, allowing for efficient, long-term, and adaptable heat management suitable for both residential and industrial applications, while preventing overheating and optimizing energy usage.

Implementation Method 1

a particulate or granular solid heat storage medium allowing a gaseous heat transfer medium, preferably air to flow therethrough

Methodology Applied
Scientific EffectThermal energy storage: Thermal Energy Storage

Implementation Method 2

The heat-storing apparatus effectively stores and releases thermal energy at high temperatures

Methodology Applied
Scientific EffectHeat transfer: Heat Exchanger

Implementation Method 3

allowing a gaseous heat transfer medium, preferably air to flow therethrough

Methodology Applied
Scientific EffectConvection: Convection

Implementation Method 4

a heat-insulated housing

Methodology Applied
Scientific EffectThermal insulation: Thermal Insulation

Data Source

PatentEP3631338B1Heat-storing apparatus with solid filling material
Publication Date: 2024.07.24 TALABER PETER
  • EP3631338B1 patent drawingFigure 1
  • EP3631338B1 patent drawingFigure 2~4
  • EP3631338B1 patent drawingFigure 3

AI summary

A heat-storing apparatus with solid filling material for storing thermal energy for use in a heating apparatus or other heat recovery system. The heat-storing apparatus is operable at high temperatures, said heat-storing apparatus comprising a heat-insulated housing (A), a particulate or granular solid heat storage medium (B) allowing a gaseous heat transfer medium, preferably air to flow therethrough, said heat storage medium being arranged in the heat-insulated housing (A). Said apparatus further comprising a heat input unit (C) connected to a heat source, and a heat removal unit (D) connected to a heat recovery system, wherein said heat input unit (C) and said heat removal unit (D) are at least in part located within the heat-insulated housing (A). The heat removal unit (D) comprises a heat exchanger (5) within the heat-insulating housing (A). Said heat exchanger being connected to the heat recovery system, wherein the heat exchange between said heat exchanger (5) and the solid heat storage medium (B) is achieved by the heat transfer medium, preferably internal air (12), isolated from the ambient air and being capable of flowing through the solid heat storage medium (B). The circulation of said heat transfer medium within the insulated housing (A) is controlled by the rotational speed of a radial blower impeller (4) depending on the thermal energy required by the heat recovery system, said radial blower impeller being arranged inside the insulated housing (A) cooperating with a heat absorption side of the heat exchanger (5). The heat exchanger (5) can be insulated from the heated solid heat storage medium (B) by a thermal shielding unit (8) when no heat is removed by the heat recovery system. The heat removal unit (D) is optionally formed by a Stirling-motor (20).