Heat Treated Algae Off-Flavor Reduction

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Solution Overview

Problem

Chlorella vulgaris-based food compositions often have an unpleasant off-taste, which deter consumers and limit their use in food products, as reducing the algae content is a common workaround rather than addressing the flavor issue directly.

Innovation Solution

A two-step heat treatment process for algae-containing compositions, with a primary heat treatment at 130-160°C and a secondary heat treatment at 90-150°C, effectively reduces or eliminates unwanted off-flavors, allowing for higher algae content in food products without the unpleasant taste.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If algae content is increased in food products, then nutritional profile is improved, but off-flavors become more pronounced

Engineering Contradiction:
Improvealgae contentVSAvoidoff-flavors
Core Design Contradiction:
Quantity of substanceVSObject-generated harmful factors

Solution Approach 1:

The patent applies preliminary action by performing heat treatment on algae before incorporating them into food products. The algae are subjected to controlled heating at specific temperatures and durations to pre-eliminate off-flavor compounds, thereby allowing higher algae content to be added to foods without introducing unpleasant tastes. This preliminary processing step resolves the contradiction by preparing the algae in advance to remove harmful sensory properties.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The patent utilizes parameter changes by optimizing heat treatment conditions (temperature, time, and atmosphere) to selectively degrade off-flavor compounds while preserving nutritional components. By carefully controlling these parameters, the process achieves degradation of unwanted compounds without compromising the beneficial nutrients, thus enabling higher algae content with improved flavor profile.

Inventive Principle:
Principle #35Parameter changes

2Object-generated harmful factors

If heat treatment is applied to reduce off-flavors, then flavor quality is improved, but nutritional components may be degraded

Engineering Contradiction:
Improveoff-flavorsVSAvoidnutritional components
Core Design Contradiction:
Object-generated harmful factorsVSQuantity of substance

Solution Approach 1:

The patent optimizes heat treatment parameters including temperature range, treatment duration, and atmospheric conditions to selectively target off-flavor compounds while minimizing degradation of nutritional components. This controlled parameter adjustment allows effective flavor improvement without significant loss of nutritional value.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent employs rapid heat treatment methods that quickly pass through temperature zones where nutritional degradation occurs most rapidly. By using short treatment times at elevated temperatures or controlled heating rates, the process efficiently removes off-flavors while minimizing the exposure time that would cause nutritional component degradation.

Inventive Principle:
Principle #21Skipping (Rushing through)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The method significantly reduces or eliminates off-flavors in algae-containing compositions, enabling the use of higher Chlorella vulgaris concentrations in food products while maintaining desired flavors, enhancing nutritional profiles and consumer acceptance.

Implementation Method 1

A two-step heat treatment process for algae-containing compositions, with a primary heat treatment at 130-160°C and a secondary heat treatment at 90-150°C, effectively reduces or eliminates unwanted off-flavors

Methodology Applied
Scientific EffectHeat treatment: Heating

Data Source

PatentUS20230148636A1Food composition comprising heat treated algae
Publication Date: 2023.05.18 SOCIETE DES PRODUITS NESTLE SA
  • US20230148636A1 patent drawing
  • US20230148636A1 patent drawing
  • US20230148636A1 patent drawing

AI summary

The present invention relates generally to the field of food compositions comprising algae. In particular, the present invention relates to a food composition comprising algae which are heat treated to reduce unwanted off-flavors. The algae may be algae from the Chlorella genus. For example, the algae may be Chlorella vulgaris. One embodiment of the present invention relates to a method to reduce the off-taste of an algae containing composition comprising a heat treatment, wherein the heat treatment comprises a primary heat treatment at a temperature in the range of about 130-160° C. and a secondary heat treatment at a temperature in the range of about 90-150° C.