Heated Airtight ATR-FTIR Cell for Battery Electrode Analysis

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Existing ATR-FTIR spectroscopic cells lack the capability for precise temperature control and are limited in their ability to investigate a wide range of electrode materials, particularly those relevant to battery applications, while being cost-effective and airtight.

Innovation Solution

A cell design incorporating a heating sleeve with an electric heating element for temperature control, allowing for uniform temperature adjustment and investigation of various electrode materials, including battery-relevant electrodes, with a 3D printable structure for adaptability and reduced costs.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Temperature

If a conventional ATR-FTIR spectroscopic cell is used, then the cell structure is simple and cost-effective, but the cell lacks the capability for precise temperature control

Engineering Contradiction:
Improvetemperature control capabilityVSAvoidcell structure complexity
Core Design Contradiction:
TemperatureVSDevice complexity

Solution Approach 1:

The heating sleeve is nested within the cell structure, specifically positioned around the receiving space for the electrode assembly. This nested configuration allows the heating element to be integrated into the cell without significantly increasing external dimensions or overall complexity, while providing the required temperature control functionality

Inventive Principle:
Principle #7Nested doll (Nesting)

Solution Approach 2:

The heating sleeve serves multiple functions: it provides thermal heating through the electric heating element, acts as a structural component of the cell, and enables temperature control for investigating various electrode materials. This multi-functionality reduces the need for separate dedicated heating apparatus, thereby limiting the increase in device complexity

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Adaptability or versatility

If the cell is designed to accommodate various electrode materials, then the adaptability is improved, but the cell design becomes more complex and costly

Engineering Contradiction:
Improveelectrode material compatibilityVSAvoidcell design complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The cell is designed with a modular receiving space that can accommodate different electrode assemblies. The working electrode current collector, counter-electrode current collector, and electrode assembly are segmented components that can be independently configured and replaced based on the specific electrode materials being investigated, allowing versatility without requiring complete cell redesign

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The cell structure is designed as a universal platform that can accommodate various electrode materials including battery-relevant electrodes, solid electrolytes, polymer electrolytes, and liquid electrolytes. The standardized receiving space and current collector design allow different electrode configurations to be used within the same cell, achieving high adaptability without proportionally increasing complexity

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Temperature

If heating elements are integrated into the cell, then temperature control accuracy is improved, but the device cost increases

Engineering Contradiction:
Improvetemperature control accuracyVSAvoidmanufacturing cost
Core Design Contradiction:
TemperatureVSEase of manufacture

Solution Approach 1:

The electric heating element integrated into the heating sleeve is designed as a cost-effective, replaceable component. Rather than using expensive precision temperature control systems, a simpler heating element is used that can be easily replaced if needed, reducing the overall manufacturing cost while maintaining adequate temperature control accuracy for the application

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

Solution Approach 2:

The heating element is merged with the heating sleeve structure to form an integrated temperature control unit. This combination eliminates the need for separate heating apparatus and reduces the overall system cost, while the direct thermal contact between the heating element and the receiving space ensures adequate temperature control accuracy

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables cost-effective, reliable, and accurate temperature control of electrodes and electrolytes, expanding the cell's applicability and allowing investigation under varying temperature conditions, including battery-relevant electrodes, with simultaneous electrolyte interface study and compatibility with diverse electrolyte types.

Implementation Method 1

a heating sleeve (8) having an electric heating element (13) that contacts at least a partial surface area of the first counter-electrode current collector (11) in a thermally conductive connection

Methodology Applied
Scientific EffectJoule heating: Joule Heating

Implementation Method 2

the first counter-electrode current collector (11) mechanically and electrically contacts a second counter-electrode current collector (18) via a spring element (16)

Methodology Applied
Scientific EffectElasticity: Elasticity

Data Source

PatentEP4664093A1Airtight heatable cell for ftir spectroscopic investigation of battery structures
Publication Date: 2025.12.17 FORSCHUNGSZENTRUM JULICH GMBH
  • EP4664093A1 patent drawingFigure 1
  • EP4664093A1 patent drawingFigure 2A~2B
  • EP4664093A1 patent drawingFigure 2C~2D

AI summary

An airtight cell for ATR-FTIR spectroscopic investigation of electrochemical electrode and electrolyte processes, wherein the cell (100) comprises, from a lower support surface to an FTIR spectrometer up to an upper termination of the cell (100): a working electrode current collector (4) configured for electrical contacting a working electrode (3); a receiving chamber suitable for receiving an electrode assembly comprising a working electrode (3), an electrolyte (6), and a counter electrode (7); and, above the receiving chamber, a first counter electrode current collector (11) configured for electrical contacting the counter electrode (7) of the electrode assembly. The first counter electrode current collector (11) contacts a second counter electrode current collector (18) mechanically and electrically via a spring element (16).A heating sleeve (8) having an electrical heating element (13) contacts at least a partial surface area of ​​the first counter electrode current collector (11) in a thermally conductive connection.