Heated Medical Gas Flow Control Without Separate Temperature Sensors

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Solution Overview

Problem

Existing medical devices for procedures like laparoscopy and respiration face challenges in accurately controlling gas temperature without additional temperature sensors, which increases costs and complexity.

Innovation Solution

A method using a mathematical model to estimate gas temperature at the patient-side end of a heating device, eliminating the need for additional temperature sensors by utilizing the heating wire as both a heating element and a temperature sensor.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If a separate temperature sensor is added to measure gas temperature, then measurement precision is improved, but device complexity and cost increase

Engineering Contradiction:
Improvegas temperature measurement precisionVSAvoiddevice complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent merges the temperature sensing function with the existing heating wire by utilizing its electrical resistance properties. The heating wire serves dual purposes: heating the gas and sensing its temperature through resistance measurements. This eliminates the need for separate temperature sensors and reduces device complexity while maintaining measurement precision.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The heating wire is given multiple functions: it acts as both a heating element and a temperature sensor. By measuring the electrical resistance of the heating wire, the system obtains temperature information without requiring additional dedicated sensing components, thus achieving multi-functionality and reducing overall device complexity.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Measurement precision

If a separate temperature sensor is added to measure gas temperature, then measurement precision is improved, but cost increases

Engineering Contradiction:
Improvegas temperature measurement precisionVSAvoidmanufacturing cost
Core Design Contradiction:
Measurement precisionVSEase of manufacture

Solution Approach 1:

The patent combines the temperature sensing capability with the existing heating wire structure. By using the heating wire's electrical resistance as the sensing mechanism, the invention eliminates the need for additional temperature sensor components, thereby reducing manufacturing costs while maintaining accurate temperature measurement.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The heating wire performs self-measurement of temperature through its own electrical resistance properties. This self-service approach eliminates the need for external sensing components and reduces overall system cost, as the existing heating element provides both heating and temperature sensing functions.

Inventive Principle:
Principle #25Self-service

3Device complexity

If the heating wire temperature is used to estimate gas temperature, then device complexity is reduced, but measurement precision deteriorates due to parameter dependencies

Engineering Contradiction:
Improvedevice complexityVSAvoidgas temperature estimation precision
Core Design Contradiction:
Device complexityVSMeasurement precision

Solution Approach 1:

The patent implements a feedback mechanism where the measured heating wire temperature (via resistance) is continuously compared with the estimated gas temperature from the mathematical model. The difference (observer error) is fed back to correct the model parameters and improve the accuracy of gas temperature estimation over time, thereby maintaining precision while reducing device complexity.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The patent replaces direct physical temperature measurement with a mathematical model-based estimation system. By using thermal conduction equations and state-space modeling, the system estimates gas temperature from heating wire temperature data, substituting complex physical measurement with computational analysis to maintain precision while simplifying the physical device.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach allows for precise estimation and control of gas temperature, comparable to conventional methods using separate temperature sensors, while reducing costs and ensuring patient safety.

Implementation Method 1

the supplied gas is normally heated

Methodology Applied
Scientific EffectJoule heating: Joule Heating

Implementation Method 2

the measurement of the heating wire temperature can be made by a resistance measurement

Methodology Applied
Scientific EffectElectrical resistance temperature dependence: Electrical Resistance

Data Source

PatentUS12239792B2Method and device for controlling the temperature of the gas flow in medical devices
Publication Date: 2025.03.04 WOM WORLD OF MEDICINE GMBH
  • US12239792B2 patent drawing
  • US12239792B2 patent drawing
  • US12239792B2 patent drawing

AI summary

Disclosed are methods for measuring and controlling the gas temperature in medical procedures. In embodiments of the disclosed methods a gas is supplied to a patient using a gas supply device and a supply line. A heating system heats the gas using a heating wire prior to the gas being provided to the patient. A controller electrically controls the heating power of the heating wire based on an estimated value of a temperature at an exit of the heating system obtained from a mathematical estimation system, wherein a resistance of the heating wire is an input variable of the mathematical estimation system.