Heated Joystick Venting for Cold-Hand Control Precision

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Solution Overview

Problem

Joystick operators experience discomfort and limited control due to cold hands, which can affect the precision and mobility required for effective operation, especially in cold environments or with circulatory disorders.

Innovation Solution

Heated joysticks that incorporate a heating element and blower to direct warm air through vent openings on the handle and control unit, providing targeted warming to the operator's hand and potentially the forearm, enhancing comfort and dexterity.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If a heating element and blower are added to the joystick, then operator comfort and hand warmth are improved, but device complexity increases

Engineering Contradiction:
Improveoperator comfortVSAvoiddevice complexity
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The heating element and blower are integrated into the joystick control unit, merging the heating function with the existing control structure. This combination allows the heating system to be incorporated without requiring entirely separate components, thus improving operator comfort while limiting the increase in overall device complexity.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The control unit is designed to serve multiple functions: it houses both the joystick control mechanisms and the heating system with blower. This multi-functionality allows a single component (the control unit) to perform both control and thermal comfort functions, reducing the need for additional separate structures.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Temperature

If vent holes are positioned to direct warm air onto the operator's hand, then hand warmth is improved, but manufacturing precision requirements increase

Engineering Contradiction:
Improvehand warmthVSAvoidvent hole positioning
Core Design Contradiction:
TemperatureVSManufacturing precision

Solution Approach 1:

Vent holes are strategically positioned at specific locations on the control unit and handle where they can most effectively direct warm air onto the operator's hand. This localized optimization of vent hole placement ensures that thermal energy is delivered precisely where needed, improving hand warmth while using a relatively simple geometric configuration that does not require extremely tight manufacturing tolerances.

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The heated joysticks improve operator comfort and dexterity by maintaining hand warmth, reducing sweat, and allowing for effective joystick control in various conditions, including cold weather, while also being retrofittable to existing systems.

Implementation Method 1

a heating element and blower situated inside a cavity of the control unit

Methodology Applied
Scientific EffectJoule heating: Joule Heating

Implementation Method 2

the control unit and/or the handle can have one or more vent holes that allow passage of warm air directed from the heating element through the vent holes by the blower

Methodology Applied
Scientific EffectForced convection: Forced Convection

Data Source

PatentUS12067175B2Heated joystick
Publication Date: 2024.08.20 MAYER NATHAN JEROME
  • US12067175B2 patent drawing
  • US12067175B2 patent drawing
  • US12067175B2 patent drawing

AI summary

This disclosure generally describes a system for warming an area surrounding a control element for controlling operation of an associated machine or device. The system can include a heating element that can warm air in and around the heating element when actuated, a blower unit that can be in fluid communication with the heating element and that can generate a flow of the warm air when the heating element and the blower unit are actuated, and a forearm extension unit that can channel the flow of the warm air from the blower unit to warm a user's forearm when the user uses an associated machine or device to which the forearm extension unit is attached. The associated machine or device can be a wheelchair.