Heated Shaving Razor with Phase Change Thermal Management

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Solution Overview

Problem

Existing wet-shave razors fail to consistently provide a comfortable warmth to the skin during shaving, as previous methods for heating razors are inefficient or uncomfortable.

Innovation Solution

Incorporating a heating element within the handle of the razor, powered externally, which delivers heat to the cartridge through a fluid passageway, using a phase change material and a meltable material to maintain warmth, and providing a mechanism to indicate when the razor has reached a predetermined temperature.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Temperature

If a heating element is incorporated within the handle powered externally, then consistent warmth is provided during shaving, but device complexity increases

Engineering Contradiction:
Improvewarmth consistencyVSAvoidheating system complexity
Core Design Contradiction:
TemperatureVSDevice complexity

Solution Approach 1:

The patent uses water as an intermediary heat transfer medium. The heating element heats water circulating through channels in the handle, and this warmed water then transfers heat to the cartridge and blade assembly. This intermediary approach allows distributed heating without directly heating all components, simplifying the overall thermal management while maintaining consistent warmth.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The system uses the razor's own water reservoir and circulating water mechanism to provide heating, rather than requiring an external heating system. The water that is already part of the shaving system serves dual purposes: as a cooling/lubricating fluid and as a heat transfer medium, eliminating the need for separate heating infrastructure.

Inventive Principle:
Principle #25Self-service

2Temperature

If phase change material is used for heating, then controlled heat release is achieved, but device complexity increases

Engineering Contradiction:
Improveheat controlVSAvoidthermal management complexity
Core Design Contradiction:
TemperatureVSDevice complexity

Solution Approach 1:

The patent incorporates phase change material within the handle that undergoes phase transition (typically solid to liquid) at a specific temperature, absorbing and releasing heat in the process. This provides passive thermal regulation, maintaining a consistent temperature range during shaving without requiring active control mechanisms.

Inventive Principle:
Principle #36Phase transitions

Solution Approach 2:

The handle is designed as a composite structure combining the phase change material with the housing and fluid channels. This composite approach integrates multiple thermal management functions (heating, insulation, heat distribution) into a single unified component, reducing overall system complexity while achieving controlled heat release.

Inventive Principle:
Principle #40Composite materials

3Reliability

If external power source is used to heat the handle, then reliable heating is provided, but ease of operation decreases

Engineering Contradiction:
Improveheating reliabilityVSAvoiduser convenience
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The razor utilizes the water already present in its reservoir as the heat transfer medium, eliminating the need for external power sources or complex heating infrastructure. The system heats and circulates its own internal water, providing reliable heating while maintaining simplicity and ease of operation.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The water in the system serves multiple functions simultaneously: it acts as a lubricant during shaving, a coolant for the blades, and a heat transfer medium for warming the handle and cartridge. This multi-functionality eliminates the need for separate heating systems, improving ease of operation while maintaining reliable heating.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution ensures a consistent and comfortable warmth during shaving, preventing overheating and providing a controlled release of heat, enhancing the shaving experience.

Implementation Method 1

a heating element within the handle, in electrical communication with the contacts

Methodology Applied
Scientific EffectJoule heating: Joule Heating

Implementation Method 2

a phase change material disposed within the handle

Methodology Applied
Scientific EffectPhase change: Phase Change

Implementation Method 3

Heat is delivered from the handle to the cartridge, for example by a fluid which flows from the handle to the cartridge

Methodology Applied
Scientific EffectConvection: Convection

Implementation Method 4

The hollow body may be thermally insulative

Methodology Applied
Scientific EffectThermal insulation: Thermal Insulation

Data Source

PatentUS7743506B2Heated shaving razors
Publication Date: 2010.06.29 THE GILLETTE CO
  • US7743506B2 patent drawing
  • US7743506B2 patent drawing
  • US7743506B2 patent drawing

AI summary

Razors and systems for wet shaving are provided. The razors include a heating element and a heating material that may be heated by the heating element. Some systems include a holder for the razor, comprising contacts positioned to engage electrical contacts of the razor and deliver power from a power source to the heating element.