Heater Support Member with Grease Accumulation Space

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Solution Overview

Problem

Existing image forming devices face challenges in maintaining high reliability of the fixing device, particularly in the heat transfer mechanism between the heater and the heat transfer member, which can lead to inefficiencies and potential failures over time.

Innovation Solution

A heating device design featuring a cylindrical body with a heater and a heat transfer member separated by a grease, supported by a resin material support member with a recess and chamfered portion, allowing for efficient heat distribution and preventing overheating, combined with independently controllable heating elements and a silver-palladium alloy heater for improved reliability.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Loss of energy

If a heater and heat transfer member are used in the fixing device, then heat transfer efficiency is improved, but reliability deteriorates due to overheating and heat distribution issues

Engineering Contradiction:
Improveheat transfer efficiencyVSAvoidfixing device reliability
Core Design Contradiction:
Loss of energyVSReliability

Solution Approach 1:

The support member is designed with differentiated regions: a first region that contacts the heater for heat absorption, a second region that contacts the heat transfer member for heat release, and a third region that provides thermal isolation. This local quality differentiation allows efficient heat transfer while preventing overheating in specific areas, thereby maintaining reliability.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The support member acts as an intermediary thermal management component between the heater and the heat transfer member. It mediates heat flow by absorbing heat from the heater in its first region and releasing it to the heat transfer member in its second region, while the third region provides thermal isolation. This intermediary function enables controlled heat distribution, improving both heat transfer efficiency and reliability.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Productivity

If heating elements are made independently controllable, then productivity is improved through selective heating, but device complexity increases

Engineering Contradiction:
Improveimage formation speedVSAvoidheating control complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The heating system is segmented into multiple independently controllable heating elements (first heating element, second heating element, third heating element) positioned at different locations. Each heating element can be controlled separately based on the required temperature distribution, enabling selective and efficient heating for different image formation scenarios, thereby improving productivity.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The heating elements are designed with dynamic control capabilities, allowing their operation to be adjusted in real-time based on processing requirements. The support member's thermal management properties enable these dynamically controlled heating elements to maintain stable temperature distributions, achieving high productivity without excessive complexity.

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution enhances the reliability and efficiency of the heat transfer process, ensuring consistent and effective fixing of toner images on sheets, thereby improving the overall performance and longevity of the image forming device.

Implementation Method 1

A heater is inside the hollow interior region of the cylindrical body. The heater has a longitudinal direction that is parallel to the axial direction of the cylindrical body.

Methodology Applied
Scientific EffectJoule heating: Joule Heating

Implementation Method 2

A grease is disposed between the heater and the heat transfer member.

Methodology Applied
Scientific EffectThermal conduction: Conduction (thermal)

Implementation Method 3

independently controllable heating elements and a silver-palladium alloy heater for improved reliability

Methodology Applied
Scientific EffectResistive heating: Joule Heating

Data Source

PatentEP3885828B1Heating device and image processing device
Publication Date: 2024.08.14 TOSHIBA TEC KK
  • EP3885828B1 patent drawingFigure 1
  • EP3885828B1 patent drawingFigure 2
  • EP3885828B1 patent drawingFigure 3

AI summary

A heating device includes a cylindrical body (35) with a hollow interior and a heater (40) inside the hollow interior. A first surface of the heater faces the inner surface of the cylindrical body. A heat transfer member (49) is on a second surface of the heater. A grease (49g) is between the heater and the heat transfer member. A support member (36) is provided including a first portion fixed to the second surface of the heater and a second portion contacting a surface of the heat transfer member. The support member includes a third portion between the first and second portions. The third portion does not contact the second surface of the heater between the first and second portions and provides a space for grease from between the heater and the heat transfer member to accumulate.