Heaterless Dispenser Cathode Ignition Circuit for Satellite Propulsion

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Solution Overview

Problem

Traditional electric propulsion systems for satellites rely on chemical propulsion, which requires large propellant masses, high temperatures, and dangerous chemicals, and heater-based dispenser cathodes are heavy, unreliable, and difficult to implement in space applications.

Innovation Solution

An electric propulsion system utilizing a heaterless dispenser cathode with an ignitor circuit that includes a high voltage transformer, switch, reset circuit, and sustaining circuit to generate and sustain electron discharge without the need for heaters, using a high ratio transformer and self-heating cathode to produce thermionic electrons.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If heater-based dispenser cathodes are used, then electron discharge can be generated, but the system weight increases and reliability decreases

Engineering Contradiction:
Improvecathode reliabilityVSAvoidcathode assembly weight
Core Design Contradiction:
ReliabilityVSWeight of moving object

Solution Approach 1:

The patent removes the heater component from the dispenser cathode assembly, extracting the problematic element that caused weight increase and reliability issues while maintaining the essential electron discharge function through alternative ignition methods

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent replaces the thermal field (heater-based thermionic emission) with an electrical field mechanism (high voltage breakdown and electron avalanche) to generate the initial electrons needed for discharge, eliminating the mechanical heater component

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Force

If chemical propulsion is used, then large amounts of thrust are achieved, but large propellant mass and dangerous chemicals are required

Engineering Contradiction:
ImprovethrustVSAvoidpropellant mass
Core Design Contradiction:
ForceVSQuantity of substance

Solution Approach 1:

The patent changes the fundamental operating parameters of the propulsion system by using electric fields and high voltage breakdown instead of chemical combustion, enabling thrust generation through electron discharge and ionization processes that require minimal propellant mass

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent replaces the chemical propulsion system with an electric propulsion system, substituting chemical energy conversion with electrical energy conversion to generate thrust, thereby eliminating the need for large quantities of chemical propellants

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

3Weight of moving object

If high voltage breakdown is used to ignite cathode discharge, then heater components are eliminated, but complex high voltage circuitry is required

Engineering Contradiction:
Improvecathode assembly weightVSAvoidignition circuit complexity
Core Design Contradiction:
Weight of moving objectVSDevice complexity

Solution Approach 1:

The patent combines the ignition and sustention functions into an integrated circuit system where the high voltage transformer, switching circuit, and current source work together as a unified control mechanism, reducing overall system complexity despite the high voltage requirements

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system achieves efficient and reliable electron discharge with reduced weight and risk, providing precise control and fuel efficiency while eliminating the need for bulky and unreliable heaters, enabling smaller and more practical satellite propulsion systems.

Implementation Method 1

an ignitor circuit including a high voltage transformer

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Implementation Method 2

utilizing a cathode to generate electrons... a heaterless dispenser cathode... self-heating cathode to produce thermionic electrons

Methodology Applied
Scientific EffectThermionic emission: Thermionic Emission

Implementation Method 3

ignite the discharge... ignite a cathode discharge in a vacuum including gas injection

Methodology Applied
Scientific EffectGas ionization: Ionisation

Data Source

PatentUS12044407B2Electric propulsion system including heaterless dispenser cathode
Publication Date: 2024.07.23 AEROJET ROCKETDYNE INC
  • US12044407B2 patent drawing

AI summary

A circuit for igniting and sustaining an electron discharge includes an ignitor circuit. The igniter circuit includes a high voltage transformer and a switch connected in series between a primary of the transformer and a DC source return. The switch is configured to receive a driving signal. A reset circuit is connected in parallel to the primary of the high voltage transformer. A first rectifier is connected in series between a secondary of the high voltage transformer and a keeper. A terminal of the secondary of transformer is connected to a cathode. The circuit for igniting and sustaining the electron discharge also includes a sustaining circuit having a current source with a return connected to a cathode and a second rectifier connected in series between the current source and the keeper.