Heating Apparatus Automatic Voltage Switching Control

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Solution Overview

Problem

Conventional heating apparatuses for communication cabinets require specific voltage levels for operation, leading to inadequate performance or damage when voltage levels differ, and lack an automatic switching mechanism to adapt to varying input power sources.

Innovation Solution

A heating apparatus with automatic switching capabilities, comprising a control module, switch module, and heating module, which detects input power source voltage levels and switches between two operating modes to ensure consistent heating performance across different voltage ranges.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If the heating apparatus is designed to operate at a specific voltage level, then the heating performance is optimized for that voltage, but the apparatus cannot operate properly when the input voltage level differs

Engineering Contradiction:
Improveheating performanceVSAvoidvoltage level compatibility
Core Design Contradiction:
ReliabilityVSAdaptability or versatility

Solution Approach 1:

The heating apparatus dynamically switches between different heater assemblies based on the detected input voltage level. The control module automatically selects which heater assembly to activate (first or second) depending on whether the input voltage matches the first or second voltage level, enabling the system to adapt its configuration to match the available power source.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The system changes its operational parameters by switching between different heater assemblies with different voltage ratings. When the input voltage changes, the control module detects this parameter change and相应地 switches to the appropriate heater assembly, maintaining optimal heating performance across different voltage conditions.

Inventive Principle:
Principle #35Parameter changes

2Ease of operation

If the heating apparatus does not include an automatic switching mechanism, then the device complexity is reduced, but the ease of operation deteriorates as users must manually connect to the correct voltage level

Engineering Contradiction:
Improveautomatic voltage adaptationVSAvoidswitching mechanism complexity
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The heating apparatus performs self-service by automatically detecting the input voltage level and selecting the appropriate heater assembly without user intervention. The control module continuously monitors the input voltage and autonomously switches between heater assemblies, eliminating the need for users to manually configure the device for different voltage sources.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The control module implements a feedback mechanism by continuously detecting the input voltage level and using this information to control which heater assembly is activated. This closed-loop control ensures the apparatus always operates with the correct heater assembly matched to the available power source, improving ease of operation while managing complexity through intelligent control.

Inventive Principle:
Principle #23Feedback

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The apparatus automatically adjusts its operation to maintain consistent heating performance across varying input voltage levels, preventing damage and ensuring continuous operation in communication cabinets, regardless of the input power source voltage.

Implementation Method 1

The rectifying unit receives the input power source. The level output unit is connected to the rectifying unit. The rectifying unit rectifies the input power source into a DC power source.

Methodology Applied
Scientific EffectRectification:

Implementation Method 2

a first heater assembly 62A (AC 220 volts-500 watts of rated power) of the heating apparatus 100A normally operates to generate sufficient output power

Methodology Applied
Scientific EffectJoule heating: Joule Heating

Data Source

PatentUS10716170B2Heating apparatus with automatic switching heaters and method of operating the same
Publication Date: 2020.07.14 DELTA ELECTRONICS INC(CN)
  • US10716170B2 patent drawing
  • US10716170B2 patent drawing
  • US10716170B2 patent drawing

AI summary

A heating apparatus with automatic switching heaters includes a control module, a switch module, and a heating module. The control module receives an input power source. The switch module is connected to the control module. The heating module is connected to the switch module. When the control module detects that an amplitude of the input power source is larger than a threshold voltage value, the control module turns on a first switch assembly and turns off a second switch assembly of the switch module so that the heating module operates in a first heating mode. When the control module detects that the amplitude of the input power source is less than the threshold voltage value, the control module turns on the first switch assembly and the second switch assembly of the switch module so that the heating module operates in a second heating mode.