Porous Heating Assembly With Dual Pore Paths for Atomization Modes

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Solution Overview

Problem

Existing electronic atomization devices lack the ability to operate in different atomization modes, limiting their functionality and user experience.

Innovation Solution

A heating assembly with a porous base featuring disordered pores and through pores, combined with a heating element, allows for operation in low-superheat and high-superheat atomization modes by adjusting liquid guide rates and thermal conductivity.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If a heating assembly is designed with a single pore structure, then the structure is simple, but it cannot operate in different atomization modes

Engineering Contradiction:
Improveatomization mode adaptabilityVSAvoidpore structure complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The porous base is segmented into two distinct pore systems: disordered pores for low-superheat atomization and through pores for high-superheat atomization. Each pore type has specific structural characteristics (disordered pores with 3%-40% porosity and through pores with 20:1 to 3:1 length-to-diameter ratio) that enable different atomization modes, allowing the heating assembly to adapt to diverse atomization requirements without requiring multiple separate devices.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The heating assembly achieves multi-functionality by integrating both disordered pores and through pores within a single porous base structure. This universal design enables the same heating assembly to perform both low-superheat and high-superheat atomization modes, eliminating the need for separate heating assemblies for different atomization requirements.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Quantity of substance

If the porous base has high porosity to increase liquid guide rate, then liquid supply is improved, but thermal insulation performance decreases

Engineering Contradiction:
Improveliquid guide rateVSAvoidthermal energy loss
Core Design Contradiction:
Quantity of substanceVSLoss of energy

Solution Approach 1:

The liquid supply function and thermal insulation function are segmented into different pore systems. Disordered pores with high porosity (3%-40%) provide efficient liquid supply through capillary action, while through pores with controlled dimensions provide thermal insulation by reducing heat conduction to the liquid reservoir. This segmentation allows both high liquid guide rate and low thermal energy loss to be achieved simultaneously.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Different regions of the porous base have different pore characteristics optimized for specific functions. The disordered pores are distributed throughout the porous base to maximize liquid absorption and guide rate, while through pores are strategically positioned to provide thermal insulation where needed, creating local quality variations that optimize both liquid supply and thermal energy conservation.

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables the same heating assembly to adapt to diverse atomization requirements, improving user experience by allowing selection of different atomization modes based on aerosol generating substrate properties.

Implementation Method 1

The porous base has a plurality of disordered pores... A plurality of through pores extending through the liquid absorbing surface and the atomization surface are provided on the porous base... The liquid guide rate of each disordered pore is less than the liquid guide rate of each through pore

Methodology Applied
Scientific EffectCapillary action: Capillary Action

Implementation Method 2

The heating element is arranged on the atomization surface... configured to atomize an aerosol generating substrate

Methodology Applied
Scientific EffectJoule heating: Joule Heating

Data Source

PatentUS20260068939A1Heating assembly, atomizer, and electronic atomization device
Publication Date: 2026.03.12 SMOORE INTERNATIONAL HOLDINGS LIMITED
  • US20260068939A1 patent drawing
  • US20260068939A1 patent drawing
  • US20260068939A1 patent drawing

AI summary

A heating assembly, an atomizer, and an electronic atomization device, and a heating assembly are provided. The heating assembly includes a porous base and a heating element. The porous base has a plurality of disordered pores. The porous base includes a liquid absorbing surface and an atomization surface that are oppositely arranged. A plurality of through pores extending through the liquid absorbing surface and the atomization surface are provided on the porous base. The liquid guide rate of each disordered pore is less than the liquid guide rate of each through pore. The heating element is arranged on the atomization surface.