Heating body

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Solution Overview

Problem

Existing heaters suffer from inefficiencies in heat distribution, requiring longer heating times and uneven heat distribution, which affects comfort and energy efficiency.

Innovation Solution

The design features open ends of heat tubes connected to transverse connection tubes forming a common cavity filled with a working medium, allowing for heat equalization and homogeneous temperature distribution, reducing water volume, and enhancing heat yield.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If conventional closed hollow sections are used in heaters, then structural integrity is maintained, but heat distribution becomes uneven and heating time increases

Engineering Contradiction:
Improveheating speedVSAvoidheat distribution uniformity
Core Design Contradiction:
ProductivityVSManufacturing precision

Solution Approach 1:

The heater is divided into multiple individual heat tubes instead of using a single closed hollow section. Each heat tube is filled with a working medium and can independently transfer heat, allowing for better heat distribution across the heater surface and faster heating response.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent changes the physical state and distribution parameters by using open-ended heat tubes filled with working medium rather than closed sections. This allows the working medium to distribute heat more uniformly through phase change and convection, improving both heating speed and temperature uniformity.

Inventive Principle:
Principle #35Parameter changes

2Use of energy by moving object

If larger water volume is used in conventional heaters, then heat capacity is increased, but thermal inertia increases and heating response time increases

Engineering Contradiction:
Improveheat capacityVSAvoidheating response time
Core Design Contradiction:
Use of energy by moving objectVSLoss of time

Solution Approach 1:

The patent utilizes phase transitions of the working medium within the heat tubes to transfer heat efficiently. The working medium evaporates and condenses cyclically, providing high heat capacity without requiring large volumes of water, thus reducing thermal inertia and improving response time.

Inventive Principle:
Principle #36Phase transitions

3Device complexity

If closed hollow sections are used, then structural simplicity is maintained, but heat equalization between sections is poor

Engineering Contradiction:
Improveheater structureVSAvoidheat equalization
Core Design Contradiction:
Device complexityVSManufacturing precision

Solution Approach 1:

By segmenting the heater into multiple independent heat tubes with open ends, each tube can equalize heat independently through the working medium. This segmentation actually simplifies the overall structure by eliminating the need for complex internal connections while improving heat equalization.

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This design achieves rapid heating, consistent heat output, and energy savings of up to 40% compared to conventional heaters, with improved comfort and reduced thermal inertia.

Implementation Method 1

a common cavity filled with a working medium

Methodology Applied
Scientific EffectPhase change: Phase Change

Implementation Method 2

heat equalization and homogeneous temperature distribution

Methodology Applied
Scientific EffectThermal conduction: Conduction (thermal)

Implementation Method 3

a heat source thermally coupled to the heat tubes

Methodology Applied
Scientific EffectThermal conduction: Conduction (thermal)

Data Source

PatentUS12529523B2Heating body
Publication Date: 2026.01.20 ULUDAG NEJDET
  • US12529523B2 patent drawing
  • US12529523B2 patent drawing
  • US12529523B2 patent drawing

AI summary

A heating body, having multiple heat tubes filled with a working medium and run in parallel, and which have a first end and a second end, and having a heat source, which is thermally coupled to the first and/or second end of the heat tubes. To improve efficiency, reduce heating time, and achieve a homogeneous heat distribution, the first ends of the heat tubes are open and are fluidically connected to a first transverse connection tube and/or the second ends of the heat tubes are open and are fluidically connected to a second transverse connection tube, the heat tubes and the transverse connection tubes form a common cavity filled with the working medium, and the first or second transverse connection tube is thermally coupled to the heat source in order to absorb heat from the heat source.