Horticultural Tape Binder with Thermal Fusion Mechanism
Solution Overview
Problem
Conventional horticultural binders using staples face issues such as continuous staple supply, bent or exhausted staples causing work interruptions, and damage to tapes during binding and cutting processes.
Innovation Solution
A binder that employs a binding heating cable unit to partially melt synthetic resin tapes, eliminating the need for staples and ensuring secure binding and cutting without staple-related problems, with a holder groove for detachable heating cable attachment and a mechanism for smooth tape operation and cutting.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Reliability
If a stapler is used to bind both ends of the tape, then the binding function is achieved, but continuous staple supply is required and work must be interrupted when staples are exhausted or bent
Solution Approach 1:
The invention extracts and removes the stapler component from the binder system, replacing it with a heating cable unit that melts and binds the tape ends without requiring external staple supply, thereby eliminating work interruptions caused by staple exhaustion or deformation
Solution Approach 2:
The mechanical stapling system is replaced with a thermal binding system where a heating cable melts the tape ends to achieve binding, substituting mechanical fastening with thermal fusion to eliminate dependency on continuous staple supply
2Reliability
If a stapler is used to bind tape ends, then binding is achieved, but staples may be bent or exhausted causing work interruptions
Solution Approach 1:
The mechanical stapling action is replaced with thermal melting and fusion of tape ends using a heating cable, eliminating the problems of bent or exhausted staples and ensuring consistent binding without operation interruptions
3Productivity
If a conventional cutter blade is used to cut the tape, then cutting is achieved, but the tape may be damaged during the cutting process
Solution Approach 1:
The mechanical cutting blade is replaced with a heating cable that melts and severs the tape through thermal energy, eliminating mechanical damage to the tape while maintaining cutting efficiency
Solution Approach 2:
The cutting mechanism changes from mechanical force application to thermal energy application, using temperature as the controlling parameter to melt and cut the tape without mechanical contact that causes damage
4Productivity
If a push lever is designed to press the tape to the cutter blade, then cutting is achieved, but the push lever may be damaged or transformed during working
Solution Approach 1:
The mechanical push lever system is replaced with a heating cable that directly contacts and melts the tape, eliminating the need for a push lever and thereby eliminating its potential damage or transformation during operation
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
The binder effectively binds and cuts tapes by heat, preventing staple-related issues, ensuring continuous use without staple supply interruptions and enhancing durability through smooth tape handling and reduced damage.
Implementation Method 1
a binding heating cable unit (35) having a binding heating cable (34) which receives an electric current of a predetermined amount from a power supply unit (70)
Data Source
Figure 1
Figure 2
Figure 3
AI summary
The present invention relates to a binder for horticultural use, which is to be used to tie a stem and a branch to a prop or a guiding string such that a garden or agricultural product can be properly grown. The binder for horticultural use of the present invention includes a handle frame, a tape guide, a taper, an arm, a head, and a link. The taper includes: a taper frame attached to a cover, a holder groove being disposed at one side thereof; a binding heating cable unit in which a binding heating cable is disposed so as to receive an electric current from a power supply unit; and a holder to or from which the binding heating cable unit is attached or detached, the holder being inserted into the holder groove. The binding heating cable is disposed opposite a clincher for binding tapes introduced between the binding heating cable and the clincher at either end thereof, such that the binding tapes are bound together other by heat.