Heating Circuit Bypass Layout for Faster Mode Switching

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Solution Overview

Problem

Conventional heating systems face inefficiencies and comfort issues when switching between cooling and heating modes, as the heat transfer fluid is initially at a low temperature, causing cooling or heating delays and unnecessary heat transfer through heat exchangers.

Innovation Solution

A heating system with a switchable bypass connection and multi-way valves allows for intermediate modes, enabling the heat transfer fluid to circulate through a bypass connection without the air-conditioning or hot water branch, reducing the amount of fluid that needs to be heated or cooled, and using a heat pump and auxiliary heater for efficient temperature control.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Temperature

If the heat transfer fluid is passed through the cooling and heating circuit at low temperature in cooling mode, then cooling performance is achieved, but switching to hot water mode causes initial cooling of the hot water tank and delays heating

Engineering Contradiction:
Improveheat transfer fluid temperatureVSAvoidmode transition time
Core Design Contradiction:
TemperatureVSLoss of time

Solution Approach 1:

The system segments the circuit into a cooling branch with heat exchanger and a hot water branch with storage tank, allowing independent temperature control of each branch. The bypass connection enables selective routing of heat transfer fluid through either branch or both simultaneously, resolving the contradiction by allowing the cooling branch to maintain low temperature while the hot water branch receives heated fluid independently.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The bypass connection acts as an intermediary pathway that allows heat transfer fluid to circulate between the cooling branch and hot water branch without passing through the heat source. This enables temperature balancing and rapid mode transitions by allowing pre-heated or pre-cooled fluid to be introduced into the appropriate branch, reducing transition time.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Productivity

If the heat transfer fluid is passed through the air conditioning branch in cooling mode, then room air is cooled effectively, but switching to hot water mode requires heating the entire air conditioning branch and its heat exchanger surfaces

Engineering Contradiction:
Improvecooling efficiencyVSAvoidenergy for heating heat exchanger surfaces
Core Design Contradiction:
ProductivityVSUse of energy by stationary object

Solution Approach 1:

The cooling circuit is segmented into a cooling branch with heat exchanger and a hot water branch with storage tank. Multi-way valves enable independent control of each branch, allowing the cooling branch to operate at high productivity while the hot water branch is prepared separately, minimizing energy waste on heating entire circuits unnecessarily.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The system performs preliminary heating or cooling of heat transfer fluid in the bypass connection or appropriate branch before switching modes. This preliminary action pre-conditiones the fluid so that when mode switching occurs, minimal additional energy is required to heat or cool the heat exchanger surfaces, reducing energy consumption during transitions.

Inventive Principle:
Principle #10Preliminary action

3Temperature

If the heat transfer fluid is heated in hot water mode, then the hot water tank is heated, but switching to cooling mode causes initial heating of the air conditioning branch and delays cooling

Engineering Contradiction:
Improvehot water tank temperatureVSAvoidmode transition time
Core Design Contradiction:
TemperatureVSLoss of time

Solution Approach 1:

The system dynamically adjusts the flow paths and temperature of heat transfer fluid using bypass connections and multi-way valves. During mode transitions, the bypass connection enables rapid redirection of fluid flow and introduces pre-conditioned fluid into the appropriate branch, dynamically adapting the system state to minimize transition time between hot water mode and cooling mode.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The bypass connection serves as an intermediary that facilitates rapid mode transitions by allowing heat transfer fluid to circulate and equilibrate temperature independently of the main cooling or heating branches. This intermediary pathway enables quick introduction of appropriately temperatured fluid into the target branch, reducing transition delays.

Inventive Principle:
Principle #24Intermediary (Mediator)

4Adaptability or versatility

If conventional heating systems switch between cooling and heating modes, then both functions are available, but the system complexity increases with multiple valves and bypass connections

Engineering Contradiction:
Improvemode switching capabilityVSAvoidnumber of valves and bypass connections
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The bypass connection and multi-way valves are designed to perform multiple functions: enabling mode transitions, balancing temperatures, facilitating rapid switching between cooling and heating modes, and allowing independent operation of cooling and hot water branches. This multi-functionality reduces the need for separate dedicated components for each function, managing system complexity while maintaining high adaptability.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution reduces the time and energy required for mode transitions, improves comfort by maintaining desired temperatures quickly, and minimizes the number of heat exchangers and surfaces that need to be re-heated or re-cooled, enhancing efficiency and reducing thermal expansion-related noise.

Implementation Method 1

at least one heat source (2), in particular heat pump, which can be switched between a heating mode and a cooling mode

Methodology Applied
Scientific EffectHeat pump: Heat Engine

Implementation Method 2

at least one heat exchanger (13) for temperature control of a room climate in the air conditioning branch

Methodology Applied
Scientific EffectHeat exchange: Heat Exchanger

Implementation Method 3

auxiliary heater (15) arranged in the feed line (3)

Methodology Applied
Scientific EffectHeating: Heating

Data Source

PatentEP2848870B1Heating system and method for operating a heating system
Publication Date: 2019.01.16 ROBERT BOSCH GMBH
  • EP2848870B1 patent drawingFigure 1~2
  • EP2848870B1 patent drawingFigure 3

AI summary

The invention relates to a method for operating a heating system (1) and a heating system. The heating system (1) has at least one heat source (2) that can be switched between a heating mode and a cooling mode for selectively cooling or heating a heat transfer fluid, in particular water. The water is guided in a cooling and heating circuit (5), in which the heat source (2) is integrated via a flow (3) and a return (4). The cooling and heating circuit (5) has an air conditioning branch (7) and a hot water branch (6), which are connected to the flow (3) via a first multi-way valve (8) and open into the return (4), with the air conditioning branch (7) at least one heat exchanger (13) for temperature control of a room climate and at least one hot water tank (9) is arranged in the hot water branch (6). At least one bypass connection (14,17) between the flow (3) and the return (4) is designed parallel to the air conditioning branch (7) to enable quick and easy switching between the operating modes of the heating system. This allows the heating system to be operated in intermediate modes in which the heat transfer fluid only circulates through part of the cooling and heating circuit (5).