Heating Device Thermal Conductor for Uniform Temperature Distribution
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Solution Overview
Problem
Existing heating devices in image forming apparatuses face challenges in maintaining uniform temperature distribution along the longitudinal direction of the heater, leading to temperature unevenness and potential issues in fixing processes.
Innovation Solution
The proposed heating device incorporates a heater with a base and a heat generator that extends in a longitudinal direction, accompanied by a thermal conductor with a main portion, an arm, and a projection. The thermal conductor has a higher thermal conductivity than the base and is designed to enhance heat transfer while maintaining an insulation distance with the temperature sensor.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Temperature
If a thermal equalization plate is used to enhance heat transfer in the longitudinal direction, then temperature unevenness is reduced, but the risk of thermal short circuit between the temperature sensor and heater increases
Solution Approach 1:
The thermal conductor is designed with varying cross-sectional areas along its length, creating different thermal conductance regions. The first region has higher thermal conductance for effective heat transfer, while the second region has lower thermal conductance to provide thermal isolation from the temperature sensor, thus preventing thermal short circuits while maintaining temperature uniformity.
Solution Approach 2:
The thermal conductor is divided into multiple functional regions: a main portion for heat distribution, a first region for active heat transfer to reduce temperature unevenness, and a second region for thermal isolation from the sensor. This segmentation allows each region to perform its specific function optimally.
2Temperature
If the thermal conductor extends close to the temperature sensor to maximize heat transfer, then temperature uniformity improves, but thermal interference with the sensor increases
Solution Approach 1:
Different regions of the thermal conductor have different thermal conductances tailored to their specific functions. The region near the sensor has reduced thermal conductance to minimize measurement interference, while other regions maintain high thermal conductance for effective heat distribution.
Solution Approach 2:
The thermal conductor acts as an intermediary between the heater and the environment, with its second region serving as a thermal buffer that isolates the temperature sensor from direct thermal influence while still allowing the sensor to detect actual operating temperatures.
3Use of energy by moving object
If the thermal conductor has high thermal conductivity throughout, then heat transfer efficiency increases, but thermal isolation from the sensor becomes difficult
Solution Approach 1:
The thermal conductor exhibits spatially varying thermal conductance, with high conductance in regions requiring efficient heat transfer and low conductance in regions requiring thermal isolation. This is achieved through varying the cross-sectional area along the length of the conductor.
Solution Approach 2:
The thermal conductor is segmented into functional zones with different thermal properties, allowing the system to simultaneously achieve high heat transfer efficiency where needed and thermal isolation where required, without compromising either function.
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
This configuration effectively reduces temperature unevenness along the longitudinal direction of the heater, ensuring consistent heat distribution and improving the reliability of the fixing process in image forming apparatuses.
Implementation Method 1
The thermal conductor on the heater extends in the longitudinal direction and has a thermal conductivity higher than the base of the heater
Implementation Method 2
a heat generator that has a main heat generation region extending from one end to another end in the longitudinal direction
Data Source
AI summary
A heating device includes a rotator, a heater, a holder, a temperature sensor, and a thermal conductor. The heater faces an inner face of the rotator, extends in a longitudinal direction, and includes a base and a heat generator having a main heat generation region. The temperature sensor inside the rotator faces one end of the main heat generation region and includes a terminal. The thermal conductor on the heater extends in the longitudinal direction, has a high thermal conductivity, and includes a main portion having a first cross-sectional area, an arm having a second cross-sectional area smaller than the first cross-sectional area, and a projection. The arm extends from one end of the main portion closer to the temperature sensor than another end of the main portion. The projection projects from one end of the arm and is separated from the terminal by an insulation distance or more.


