Heating Element Air Flow Path for Cigarette Uniformity

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Solution Overview

Problem

Traditional heaters for non-burning smoking articles with central heating methods result in uneven heating of cigarettes, leading to incomplete baking of the peripheral areas and affecting smoke yield and user taste.

Innovation Solution

A heating element with an air flow path and strategically positioned air holes that allow external air to flow through, preheating the cigarette evenly by diffusing heat from the core area, preventing overheating and ensuring consistent flavor and aerosol production.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Power

If central heating method is used, then heating efficiency at core area is improved, but heating uniformity deteriorates

Engineering Contradiction:
Improveheating efficiencyVSAvoidheating uniformity
Core Design Contradiction:
PowerVSStability of the object's composition

Solution Approach 1:

The heating element is segmented into multiple independent heating zones along its length, with each zone capable of localized heating. This segmentation allows heat to be distributed to both core and peripheral areas of the cigarette simultaneously, resolving the contradiction between concentrated heating efficiency and overall heating uniformity.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Different sections of the heating element are designed with different heating characteristics - the core area provides intense localized heating while peripheral areas provide gentler heating. This local quality differentiation enables each zone to perform its specific heating function optimally, achieving both high heating efficiency at the core and uniform overall heating.

Inventive Principle:
Principle #3Local quality

2Speed

If heat is concentrated on core area, then heating speed at core is improved, but peripheral area heating completeness deteriorates

Engineering Contradiction:
Improveheating speedVSAvoidheating completeness
Core Design Contradiction:
SpeedVSManufacturing precision

Solution Approach 1:

The heating element is divided into multiple heating zones that operate simultaneously, with faster heating at the core and progressive heating at peripheral zones. This segmentation allows the system to maintain high heating speed at the core while ensuring complete heating at peripheral areas through coordinated multi-zone operation.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The heating element employs periodic or staged heating activation across different zones, where core heating activates first for rapid temperature rise, followed by sequential activation of peripheral heating zones. This periodic action ensures both rapid initial heating and complete eventual heating of all areas.

Inventive Principle:
Principle #19Periodic action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution ensures even heating of the cigarette, enhancing user experience by maintaining optimal taste and maximizing aerosol production while preventing burnt flavors.

Implementation Method 1

a heating part at a proximal end of the heating element... the heating part is configured for inserting inside the cigarette along the longitudinal direction

Methodology Applied
Scientific EffectConduction (thermal): Conduction (thermal)

Implementation Method 2

the heating part includes an air flow path formed therein... the air inlet is in communication with the air flow path... the air flow in the air flow path is flowing into the cigarette

Methodology Applied
Scientific EffectConvection: Convection

Data Source

PatentUS11602018B2Heating element and heater having same
Publication Date: 2023.03.07 SHENZHEN FIRST UNION TECH CO LTD
  • US11602018B2 patent drawing
  • US11602018B2 patent drawing
  • US11602018B2 patent drawing

AI summary

A heating element for heating cigarette and a heater are disclosed, the heating element includes: a heating part at a proximal end of the heating element, with a longitudinal axis along the longitudinal direction of the heating element; the heating part is configured for inserting inside the cigarette along the longitudinal direction; a fixing part at a distal end of the heating element and secured with the heating part, the fixing part is provided with an air inlet; the heating part comprises an air flow path formed therein and extending along the longitudinal direction; the air inlet is in communication with the air flow path; the heating part is bored with an air hole that communicates the air flow path with outside the heating part, such that the air flow in the air flow path is flowing into the cigarette.