Heating Element Airflow Adjustment for Aerosol Generation Control

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Solution Overview

Problem

Existing aerosol-generating devices lack effective airflow control mechanisms to optimize the generation and inhalation of aerosols from aerosol-generating materials, particularly in heating-based alternatives to traditional smoking articles.

Innovation Solution

An aerosol generating device with a heating element and an airflow adjustment assembly that varies airflow through air apertures, allowing selective control of airflow to the aerosol-generating material, including features like a movable barrier and actuator for adjusting airflow area and aperture selection.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If airflow control mechanisms are added to optimize aerosol generation, then aerosol generation efficiency is improved, but device complexity increases

Engineering Contradiction:
Improveaerosol generation efficiencyVSAvoiddevice complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The patent implements a movable barrier within the heating element that can dynamically adjust the airflow area through the air outlet. This dynamic structure allows the device to adapt airflow control to different aerosol generation requirements without needing multiple fixed outlets or complex valve mechanisms, thereby improving aerosol generation efficiency while limiting the increase in device complexity.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent changes the parameter of airflow area by moving the barrier to different positions within the heating element. By varying the exposed area of the air outlet aperture through barrier displacement, the system achieves different airflow rates and aerosol generation efficiencies using a single structural configuration, avoiding the need for multiple complex control mechanisms.

Inventive Principle:
Principle #35Parameter changes

2Adaptability or versatility

If multiple air outlets are provided for airflow control, then airflow adjustment capability is improved, but device complexity increases

Engineering Contradiction:
Improveairflow adjustment capabilityVSAvoiddevice complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

Instead of providing multiple fixed air outlets, the patent uses a single air outlet aperture with a movable barrier that can dynamically open or close different areas of the same outlet. This dynamic approach provides airflow adjustment capability equivalent to having multiple outlets while maintaining a simpler single-outlet structure, thereby reducing device complexity.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The single air outlet aperture serves multiple functions by working in conjunction with the movable barrier. The same outlet can provide different airflow rates, control aerosol generation intensity, and adapt to different material types, eliminating the need for multiple specialized outlets and simplifying the overall device structure.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Manufacturing precision

If barrier structure is added to limit airflow, then airflow control precision is improved, but device complexity increases

Engineering Contradiction:
Improveairflow control precisionVSAvoiddevice complexity
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

The movable barrier provides precise airflow control by allowing continuous or discrete adjustment of the exposed air outlet area through its position changes. This dynamic positioning mechanism enables precise control over aerosol generation parameters without requiring complex multi-component valve systems or multiple outlets, thereby achieving high manufacturing precision while limiting device complexity increase.

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enhances the generation and inhalation of aerosols by optimizing airflow to the aerosol-generating material, improving the efficiency and user experience of heating-based aerosol generation devices.

Implementation Method 1

a heating element configured to be received within at least a portion of an article comprising aerosol generating material

Methodology Applied
Scientific EffectHeating: Heating

Implementation Method 2

the heating element comprises an air path with an air outlet in fluid communication within an outer surface of the heating element configured to provide airflow to the aerosol generating material

Methodology Applied
Scientific EffectAirflow: Convection

Data Source

PatentEP4355145B1Aerosol provision device
Publication Date: 2026.03.18 NICOVENTURES TRADING LTD
  • EP4355145B1 patent drawingFigure 1
  • EP4355145B1 patent drawingFigure 2~4
  • EP4355145B1 patent drawingFigure 5~8

AI summary

An aerosol provision device (101) is described. The device generates an aerosol from aerosol-generating material (200). The device has a receptacle (212) defining a heating zone (215) in which at least a portion of an article (110) comprising aerosol-generating material is received. A heating element (220) protrudes into the heating zone. The heating element comprises an air path with an air outlet (252) in fluid communication with the heating zone, and an airflow adjustment assembly (400) arranged to vary air flow through the air outlet.