Heating element and method for operating a heating element

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Solution Overview

Problem

Existing radiators, particularly heat pump radiators, face challenges in optimizing heat exchange efficiency and noise levels due to airflow bypassing the edges of the heat exchanger, leading to reduced performance and increased noise at higher fan speeds.

Innovation Solution

The radiator design incorporates an angled heat exchanger with air guide elements at the edges to redirect airflow into the heat exchanger, ensuring uniform airflow distribution and improved heat transfer, while maintaining a standard installation depth.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If fan speed is increased to improve heating and cooling output, then performance increases, but noise level increases

Engineering Contradiction:
Improveheating and cooling outputVSAvoidnoise level
Core Design Contradiction:
ProductivityVSObject-generated harmful factors

Solution Approach 1:

The patent changes the geometric parameters of the heat exchanger (angling the front face) and introduces air guide elements to modify airflow patterns. These parameter changes enable more effective heat transfer at lower fan speeds, thus improving performance without increasing noise levels.

Inventive Principle:
Principle #35Parameter changes

2Device complexity

If conventional heat exchanger arrangement is used, then device simplicity is maintained, but airflow bypasses edges reducing heat exchange efficiency

Engineering Contradiction:
Improveheat exchanger arrangementVSAvoidheat exchange efficiency
Core Design Contradiction:
Device complexityVSProductivity

Solution Approach 1:

The patent applies local quality by introducing air guide elements specifically at the edge regions where airflow bypass occurs. The heat exchanger front face is angled locally to redirect airflow, and air guide elements are positioned only where needed to prevent bypass, thus improving efficiency without significantly increasing overall device complexity.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The air guide elements act as intermediary components between the airflow and the heat exchanger. They mediate the airflow path, redirecting it into the heat exchanger edges, and prevent bypass without requiring a complete redesign of the heat exchanger structure.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Productivity

If air guide elements are added to redirect airflow, then heat exchange efficiency improves, but device complexity increases

Engineering Contradiction:
Improveheat exchange efficiencyVSAvoidradiator structure
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The air guide elements are introduced only in the edge regions where airflow bypass occurs, rather than throughout the entire heat exchanger. This localized approach improves heat exchange efficiency while minimizing the increase in device complexity.

Inventive Principle:
Principle #3Local quality

4Productivity

If heat exchanger front face is angled, then airflow distribution is improved, but manufacturing complexity increases

Engineering Contradiction:
Improveairflow distribution uniformityVSAvoidheat exchanger fabrication
Core Design Contradiction:
ProductivityVSEase of manufacture

Solution Approach 1:

The heat exchanger front face is angled asymmetrically relative to the rear face, creating an oblique arrangement that improves airflow distribution. While this asymmetric design enhances performance, it does increase manufacturing complexity compared to a conventional parallel-plate design.

Inventive Principle:
Principle #4Asymmetry

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This design enhances heating and cooling performance by up to 35% and 26% respectively, while reducing noise levels by allowing operation at lower fan speeds, thus optimizing energy efficiency and acoustic performance.

Implementation Method 1

a fan, wherein the fan is arranged in the radiator and is configured to generate an airflow through the heat exchanger

Methodology Applied
Scientific EffectForced Convection: Forced Convection

Implementation Method 2

a heat exchanger with a front face and a rear end face, which are defined by a height and a width of the heat exchanger and are spaced apart from each other by a depth

Methodology Applied
Scientific EffectHeat Exchanger: Heat Exchanger

Data Source

PatentEP4703656A1Heating element and method for operating a heating element
Publication Date: 2026.03.04 KERMI GMBH
  • EP4703656A1 patent drawingFigure 1a~1b
  • EP4703656A1 patent drawingFigure 2~3b
  • EP4703656A1 patent drawingFigure 4

AI summary

The invention relates to a radiator (1) comprising a heat exchanger (2) with an end face (2-1) and a rear end face (2-2), which are defined by a height (H) and a width (B) of the heat exchanger (2) and are spaced apart from each other by a depth (T), and a fan (3), wherein the fan (3) is arranged in the radiator (1) and is configured to generate an airflow (6) through the heat exchanger (2), wherein an end face (2-1, 2-2) of the heat exchanger (2) exposed to the airflow (6) is arranged obliquely in the radiator (1), and wherein an air guide element (11) is arranged in an edge region (10) of the end face (2-1) and/or in an edge region (10) of the rear end face (2-2) of the heat exchanger (2), which prevents airflow through the edge region (10). a portion of the airflow (6) flowing towards the edge area (11) is directed into the heat exchanger (2).Furthermore, the invention relates to a method for operating a radiator (1).