Transparent Heating Element with Irregular Closed-Loop Pattern
Find Innovative SolutionsGenerate Solutions
Solution Overview
Problem
Existing heating glasses face challenges in achieving low-voltage operation while minimizing light diffraction and interference, which can affect visibility and safety, especially in vehicles where frost forms due to temperature differences.
Innovation Solution
A heating element with a transparent conductive heating line pattern formed on a transparent substance, where 30% or more of the area features closed figures with a continuous distribution and a standard deviation ratio of 2% or more, connected to bus bars and a power source, using methods like printing, photolithography, or sputtering to reduce visibility and interference.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Illumination intensity
If a transparent conductive material such as ITO or Ag thin film is used to form a heating layer, then the heating glass can be made transparent and not offensive to human eye, but it has high surface resistance and is difficult to drive at low voltage of 40V or less
Solution Approach 1:
The heating layer is segmented into multiple discrete transparent conductive particle layers instead of a continuous thin film. Each layer contains conductive particles (ITO, Ag, or other transparent conductive materials) dispersed in a binder resin, creating a particulate structure that reduces surface resistance while maintaining transparency. This segmentation allows better electrical contact and lower resistance compared to conventional continuous films.
Solution Approach 2:
The invention uses composite material structures where transparent conductive particles are embedded in binder resins to form heating layers. Multiple layers with different compositions can be stacked (e.g., ITO particles in first layer, Ag particles in second layer) to achieve both transparency and low surface resistance. The composite structure combines the optical transparency of particle dispersions with the electrical conductivity of metallic or oxide conductive particles.
2Temperature
If a heating layer is formed using transparent conductive material, then the glass can provide heating function, but the pattern becomes visible and causes diffraction and interference of light especially after sunset
Solution Approach 1:
The heating layer is designed with locally varied properties including irregular line widths, varying particle concentrations, and non-uniform patterns across different regions. This local variation in structure prevents regular diffraction patterns while maintaining adequate heating performance in each local area. The binder resin composition and particle size distribution are also varied locally to control visibility and heating characteristics.
Solution Approach 2:
The heating pattern incorporates curved and irregular shapes rather than straight lines and regular geometric patterns. The conductive particle layers are arranged in meandering, wavy, or organically curved configurations that disrupt regular light diffraction and interference patterns, especially visible after sunset when contrast is reduced. This curvature principle applies to the overall pattern layout and local line formations.
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
The solution enables excellent heating performance at low voltages, minimizes light interference, and maintains visibility by forming an irregular pattern that reduces diffraction and interference effects, ensuring safety and efficient heating.
Implementation Method 1
a current is applied to both terminals of the hot line to generate heat from the hot line
Data Source
AI summary
Provided are a heating element that includes: a transparent substance; a conductive heating line that is provided on at least one side of the transparent substance; bus bars that is electrically connected to the conductive heating line; and a power portion that is connected to the bus bars, wherein 30% or more of the entire area of the transparent substance has a conductive heating line pattern that is formed of closed figures where a distribution is continuous and a ratio (area distribution ratio) of a standard deviation in respects to an average value of areas of the closed figures is 2% or more, and a method for manufacturing the same.


