Transparent Heating Element with Irregular Closed-Loop Pattern

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Solution Overview

Problem

Existing heating glasses face challenges in achieving low-voltage operation while minimizing light diffraction and interference, which can affect visibility and safety, especially in vehicles where frost forms due to temperature differences.

Innovation Solution

A heating element with a transparent conductive heating line pattern formed on a transparent substance, where 30% or more of the area features closed figures with a continuous distribution and a standard deviation ratio of 2% or more, connected to bus bars and a power source, using methods like printing, photolithography, or sputtering to reduce visibility and interference.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Illumination intensity

If a transparent conductive material such as ITO or Ag thin film is used to form a heating layer, then the heating glass can be made transparent and not offensive to human eye, but it has high surface resistance and is difficult to drive at low voltage of 40V or less

Engineering Contradiction:
ImprovetransparencyVSAvoidheating performance at low voltage
Core Design Contradiction:
Illumination intensityVSReliability

Solution Approach 1:

The heating layer is segmented into multiple discrete transparent conductive particle layers instead of a continuous thin film. Each layer contains conductive particles (ITO, Ag, or other transparent conductive materials) dispersed in a binder resin, creating a particulate structure that reduces surface resistance while maintaining transparency. This segmentation allows better electrical contact and lower resistance compared to conventional continuous films.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The invention uses composite material structures where transparent conductive particles are embedded in binder resins to form heating layers. Multiple layers with different compositions can be stacked (e.g., ITO particles in first layer, Ag particles in second layer) to achieve both transparency and low surface resistance. The composite structure combines the optical transparency of particle dispersions with the electrical conductivity of metallic or oxide conductive particles.

Inventive Principle:
Principle #40Composite materials

2Temperature

If a heating layer is formed using transparent conductive material, then the glass can provide heating function, but the pattern becomes visible and causes diffraction and interference of light especially after sunset

Engineering Contradiction:
Improveheating functionVSAvoidlight diffraction and interference
Core Design Contradiction:
TemperatureVSObject-affected harmful factors

Solution Approach 1:

The heating layer is designed with locally varied properties including irregular line widths, varying particle concentrations, and non-uniform patterns across different regions. This local variation in structure prevents regular diffraction patterns while maintaining adequate heating performance in each local area. The binder resin composition and particle size distribution are also varied locally to control visibility and heating characteristics.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The heating pattern incorporates curved and irregular shapes rather than straight lines and regular geometric patterns. The conductive particle layers are arranged in meandering, wavy, or organically curved configurations that disrupt regular light diffraction and interference patterns, especially visible after sunset when contrast is reduced. This curvature principle applies to the overall pattern layout and local line formations.

Inventive Principle:
Principle #14Spheroidality (Curvature)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution enables excellent heating performance at low voltages, minimizes light interference, and maintains visibility by forming an irregular pattern that reduces diffraction and interference effects, ensuring safety and efficient heating.

Implementation Method 1

a current is applied to both terminals of the hot line to generate heat from the hot line

Methodology Applied
Scientific EffectJoule heating: Joule Heating

Data Source

PatentUS9611171B2Heating element and manufacturing method thereof
Publication Date: 2017.04.04 LG CHEM LTD
  • US9611171B2 patent drawing
  • US9611171B2 patent drawing
  • US9611171B2 patent drawing

AI summary

Provided are a heating element that includes: a transparent substance; a conductive heating line that is provided on at least one side of the transparent substance; bus bars that is electrically connected to the conductive heating line; and a power portion that is connected to the bus bars, wherein 30% or more of the entire area of the transparent substance has a conductive heating line pattern that is formed of closed figures where a distribution is continuous and a ratio (area distribution ratio) of a standard deviation in respects to an average value of areas of the closed figures is 2% or more, and a method for manufacturing the same.