Heating Element Temperature Oscillations for Head Spacing Detection

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Solution Overview

Problem

Current data storage systems face challenges in accurately and reliably measuring head-to-media spacing, which limits the ability to reduce this distance and detect contact between recording heads and media effectively.

Innovation Solution

Incorporating a heating element connected in series with a compensating resistor, where an alternating current causes temperature oscillations that depend on head-to-media spacing, allowing for the measurement and detection of contact through voltage drop analysis, with the heating element also serving as a temperature sensor.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If vibration detection methods are used to measure head-to-media spacing, then contact detection capability is provided, but measurement precision and reliability are insufficient

Engineering Contradiction:
Improvehead-to-media spacing measurement precisionVSAvoidcontact detection reliability
Core Design Contradiction:
Measurement precisionVSReliability

Solution Approach 1:

The patent replaces the mechanical vibration detection system with a thermal system. Instead of using mechanical vibrations to detect head-to-media spacing and contact, the invention employs a heating element that generates thermal oscillations. The thermal oscillation amplitude varies with head-to-media spacing, providing a non-mechanical method for measurement that achieves higher precision and reliability in contact detection.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Productivity

If head-to-media spacing is reduced to improve read/write capability, then data storage performance is enhanced, but accurate measurement and contact detection become more difficult

Engineering Contradiction:
Improvedata storage system performanceVSAvoidhead-to-media spacing measurement precision
Core Design Contradiction:
ProductivityVSMeasurement precision

Solution Approach 1:

The patent changes the measurement parameter from mechanical vibration characteristics to thermal oscillation amplitude. By applying an alternating current to the heating element, thermal oscillations are generated whose amplitude depends on the head-to-media spacing. This parameter change enables precise measurement even at reduced spacing distances, allowing the system to achieve better data storage performance while maintaining accurate spacing control.

Inventive Principle:
Principle #35Parameter changes

3Reliability

If traditional vibration-based contact detection is used, then contact detection is provided, but measurement reliability and accuracy are insufficient

Engineering Contradiction:
Improvecontact detection reliabilityVSAvoidcontact detection precision
Core Design Contradiction:
ReliabilityVSMeasurement precision

Solution Approach 1:

The patent replaces the mechanical vibration detection system with a thermal system. Instead of using mechanical vibrations to detect head-to-media spacing and contact, the invention employs a heating element that generates thermal oscillations. The thermal oscillation amplitude varies with head-to-media spacing, providing a non-mechanical method for measurement that achieves higher precision and reliability in contact detection.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This method enables precise determination of head-to-media spacing by correlating temperature oscillation amplitudes with spacing, improving contact detection and reducing head-to-media distance, thus enhancing data storage system performance.

Implementation Method 1

The alternating current causes the temperature of the heating element to oscillate

Methodology Applied
Scientific EffectJoule heating: Joule Heating

Implementation Method 2

The heating element functions as a combined heating element and temperature sensor

Methodology Applied
Scientific EffectResistive temperature sensing: Electrical Resistance

Data Source

PatentUS9607659B2Detection system using heating element temperature oscillations
Publication Date: 2017.03.28 SEAGATE TECH LLC
  • US9607659B2 patent drawing
  • US9607659B2 patent drawing
  • US9607659B2 patent drawing

AI summary

A data storage system includes a recording head and a compensating resistor. The recording head has a heating element. The compensating resistor is in electrical series with the heating element and is external to the recording head. A method includes applying an alternating current at a first angular frequency to a recording head. A voltage drop across the recording head heating element is measured. A component of the voltage drop is extracted. The component has a frequency that is three times the frequency of the first angular frequency.